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半軸套管熱擠壓成形工藝數(shù)值模擬
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    摘要:

    通過(guò)對(duì)半軸套管的工藝分析,,基于體積不變?cè)瓌t,采用逆向法計(jì)算零件毛坯,,確定了熱擠壓成形工藝方案,;結(jié)合剛粘塑性有限元法基本原理,,運(yùn)用有限元軟件對(duì)半軸套管的反擠壓過(guò)程進(jìn)行3-D熱力耦合模擬,。影響半軸套管熱擠壓成形的主要工藝參數(shù)有擠壓溫度,、擠壓速度,、模具預(yù)熱溫度等,。在其他條件相同情況下,,分別設(shè)置不同的擠壓溫度、擠壓速度,、模具預(yù)熱溫度,,通過(guò)對(duì)不同參數(shù)模擬結(jié)果的分析比較,得出工藝參數(shù)對(duì)半軸套管成形的影響狀況,,揭示熱擠壓成形過(guò)程中的金屬流動(dòng)規(guī)律,。優(yōu)化的成形參數(shù),提高了半軸套管的成形性能和經(jīng)濟(jì)性能,。

    Abstract:

    According to the rule of volume constancy, forming process of half shaft bushing was analyzed, the roughcast was calculated conversely, and the hot extrusion process was established. By combining with the rigid-viscoplastic finite element method (FEM) theory and using FEM software, a 3-D thermodynamic coupling simulation was performed for the reverse extrusion process of half shaft bushing. The major processing parameters, which influence the hot extrusion of half shaft bushing, include extruding temperature, extruding velocity, warming-up temperature of dies and so on. The simulation results corresponding to different extruding temperatures, extruding velocities and warming-up temperatures of dies, were analyzed and compared with each other. Finally, the influence of processing parameters on the half shaft bushing was obtained, and the rules of metal flowing during the reverse extrusion process of half bushing were disclosed. The producing application of optimized forming parameters can enhance the half shaft bushing's forming property and economy performance.

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陳文琳,朱玉生,聶會(huì)星,葉永旭,李偉,王世東.半軸套管熱擠壓成形工藝數(shù)值模擬[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2007,38(11):153-156.[J]. Transactions of the Chinese Society for Agricultural Machinery,2007,38(11):153-156.

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