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玉米種子活力逐粒無損檢測(cè)與分級(jí)裝置研究
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701205)


Design and Experiment of Non-destructive Testing and Grading Device for Corn Seed Vigor
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    摘要:

    基于近紅外反射光譜分析技術(shù),設(shè)計(jì)了玉米種子活力逐粒無損檢測(cè)與分級(jí)裝置,,該裝置主要由單?;b置、輸送管道,、近紅外光譜采集系統(tǒng),、控制系統(tǒng)和分級(jí)裝置等組成。種子單?;b置由一個(gè)帶孔的傾斜轉(zhuǎn)盤和一個(gè)固定托盤組成,。輸送管道與固定托盤出種口連接,其末端為光譜采集單元,。種子由單?;b置分離后,經(jīng)輸送管道落至光譜采集區(qū)進(jìn)行光譜分析及活力判斷,,之后由分級(jí)裝置對(duì)判別完成的種子進(jìn)行分級(jí),。帶孔圓盤用于將種子單粒化,,其工作效率是提高種子檢測(cè)及分級(jí)速率的關(guān)鍵,。經(jīng)分析得出,決定單?;b置單?;实囊蛩胤謩e為轉(zhuǎn)盤傾斜角、轉(zhuǎn)盤速度和孔高度,。為提高檢測(cè)速率,,對(duì)單粒化裝置進(jìn)行了參數(shù)分析及優(yōu)化試驗(yàn)。試驗(yàn)結(jié)果表明,,當(dāng)轉(zhuǎn)盤傾斜角為31°,、轉(zhuǎn)速為05r/s、孔高度為22mm時(shí),,種子單?;首顑?yōu),單通道可達(dá)7粒/s,。為建立玉米種子活力預(yù)測(cè)模型,,基于該裝置分別采集了100粒正常有活力玉米種子和100粒人工老化無活力玉米種子在980~1700nm波長范圍的光譜數(shù)據(jù),對(duì)種子原始光譜進(jìn)行不同方法的預(yù)處理,,并利用PLS-DA建立種子活力的定性判別模型,。幾種不同處理方式下的建模對(duì)比結(jié)果表明,SG-smooth預(yù)處理下的建模效果最優(yōu),,其中校正集的判別準(zhǔn)確率為987%,,預(yù)測(cè)集的判別準(zhǔn)確率為96%。選取100粒種子對(duì)該裝置預(yù)測(cè)模型的穩(wěn)定性和準(zhǔn)確性進(jìn)行了驗(yàn)證試驗(yàn),,種子活力預(yù)測(cè)的總準(zhǔn)確率為97%,。所設(shè)計(jì)的玉米種子活力逐粒無損檢測(cè)分級(jí)裝置單粒化效率較高,,光譜數(shù)據(jù)采集穩(wěn)定,,對(duì)玉米種子活力進(jìn)行實(shí)時(shí)無損檢測(cè)及分級(jí)具有可行性。

    Abstract:

    Based on nearinfrared reflectance spectroscopy technology, a nondestructive testing and grading device for corn seed vigor was developed, including single granulation device, conveying pipeline, nearinfrared spectroscopy acquisition system, control system and grading device, etc. The seed granulation device consisted of an inclined turntable with holes and a fixed tray. The conveying pipe was connected with the fixed tray, and the end of it was a spectrum collecting unit. The seeds were separated by a single granulation device and then dropped into a spectral collection area through a delivery pipe for spectral analysis and viability determination, and then the classified seeds were classified by a classification device. The perforated disc was used for separating seeds, their working efficiency was key for seed detection and grading efficiency. According to analysis, there were three factors that determined the single granulation efficiency of the single granulation device: the tilt angle of the turntable, and the turntable speed and height of the hole. In order to improve the single granulation efficiency of corn seeds and improve the detection rate, the parameters analysis and optimization experiments were carried out on the single granulation device. The results showed that when the tilt angle of the turntable was 31°, the rotation speed was 05r/s, and the height of the hole was 22mm, the seed single granulation efficiency was optimal, and the single channel can reach 7 grains/s. In order to establish a corn seed vigor detection model, based on the device, spectral data of 100 normal viable corn seeds and 100 artificially aged nonviable corn seeds in the wavelength range of 980~1700nm were collected, and the qualitative discriminant model of seed vigor were established by utilizing the PLS-DA in different methods. When the number of principal factors was 5, the modeling comparison results under several different processing modes showed that the modeling effect under SG-smooth preprocessing was optimal. In the calibration concentration, there were one discriminant error of viable seeds and one discriminant error of nonviable seeds, and the discriminant accuracy rate was 987%. All the viable seeds in the predicted concentration were correctly discriminated, and the nonviable seeds had two judgment errors, the total discriminant accuracy was 96%. The stability and accuracy of the device were tested by selecting 100 seeds. The total accuracy of seed vigor prediction was 97%. The results indicated that the selfdesigned corn seed vigor particlefree nondestructive testing grading device had higher single granulation efficiency and stable spectrum acquisition. It was feasible to perform realtime nondestructive detection and grading of corn seeds.

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王亞麗,彭彥昆,趙鑫龍,沈柳楊.玉米種子活力逐粒無損檢測(cè)與分級(jí)裝置研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(2):350-356. WANG Yali, PENG Yankun, ZHAO Xinlong, SHEN Liuyang. Design and Experiment of Non-destructive Testing and Grading Device for Corn Seed Vigor[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):350-356.

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  • 收稿日期:2019-07-03
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  • 在線發(fā)布日期: 2020-02-10
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