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鑲嵌固體潤滑劑的自潤滑刀具切削溫度研究
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宋文龍,,博士生,主要從事潤滑刀具的制備及性能研究,Em ail: [email protected]

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國家“863”高技術研究發(fā)展計劃資助項目(2009AA044303)、泰山學者專項基金項目和山東省杰出青年基金資助項目(JQ200917)


Cutting Temperature of Cemented Carbides Base Selflubricated  Tool Embedded with Solid Lubricants
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    摘要:

    在刀具前刀面月牙洼磨損區(qū)域加工裝填MoS2固體潤滑劑的微孔,制備了一種鑲嵌固體潤滑 劑的自潤滑刀具(SLT〖CD*2〗1),,并與前刀面有孔但無固體潤滑劑的刀具(SLT〖CD*2〗2)以 及傳統(tǒng)刀具(SLT〖CD*2〗3)進行切削對比試驗。用TH5104紅外熱像儀測試了3種刀具切削45 號淬火鋼的切削溫度變化規(guī)律。結果表明:SLT〖CD*2〗1自潤滑刀具的切削溫度明顯降低,,比 傳統(tǒng)刀具SLT〖CD*2〗3降低15%~20%,,SLT〖CD*2〗2刀具比SLT〖CD*2〗3降低5%~10%。通過切削 溫度理論分析表明,,由于自潤滑刀具SLT〖CD*2〗1在前刀面形成潤滑膜,,降低了前刀面剪切應 力以及減少了刀屑接觸面積,使得切削溫度顯著降低,。

    Abstract:

    Microholes were made on the rake of the cemented carbide tools and MoS2 solid luMicroholes were made on the rake of the cemented carbide tools and MoS2 solid lu bricants were embedded into the microholes to form selflubricated tools (SLT〖CD*2〗1). Dry machining tests on hardened steel were carried out with the selflu bricated tool, the tool with microholes on the rake without solid lubricants (SLT〖CD*2〗2) and the conventional tool (SLT〖CD*2〗3). The variation of cutting tempe rature for 45# hardened steel cutting with the three cutting tools were tested by the TH5104 thermo tracer. The result shows that the cutting temperature of S LT〖CD*2〗1 selflubricated tool decreased obviously. It deceased 15%~20% than that of SLT〖CD*2〗3. And the cutting temperature of SLT〖CD*2〗2 decreased 5%~10% t han that of SLT〖CD*2〗3. Through the analysis of cutting temperature distribution, it was observed that the cutting temperature decreased and the raked face resistan ce was improved since selflubricating film on the rake face decreased the shea r stress and the contact length between chip and tool.

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宋文龍 ,鄧建新,吳 澤,顏 培,張 輝.鑲嵌固體潤滑劑的自潤滑刀具切削溫度研究[J].農(nóng)業(yè)機械學報,2010,41(1):205-210. Song Wenlong ,Deng Jianxin, Wu Ze, Yan Pei, Zhang Hui. Cutting Temperature of Cemented Carbides Base Selflubricated  Tool Embedded with Solid Lubricants[J]. Transactions of the Chinese Society for Agricultural Machinery,2010,41(1):205-210.

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