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微細(xì)銑削表面粗糙度預(yù)測與試驗
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石文天,講師,,主要從事微細(xì)切削技術(shù),、微小型制造技術(shù)研究,,Email: [email protected]

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國家自然科學(xué)基金資助項目(50875026),、國防預(yù)研項目(62301090102)和北京市青年骨干教師資助項目


Experiment and Prediction Model for Surface Roughness in Micromilling
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    摘要:

    分別采用正交試驗回歸分析法和基于正交旋轉(zhuǎn)組合設(shè)計的二次響應(yīng)曲面法(RSM)建立了微 細(xì)銑削表面粗糙度預(yù)測模型,,并在微小型車銑中心上對硬鋁合金進行了試驗 研究,,分析了銑削參數(shù)對表面粗糙度的影響。分別對兩種預(yù)測模型進行了顯著性檢驗并進行 對比分析后發(fā)現(xiàn):二階響應(yīng)曲面法的預(yù)測精度明顯優(yōu)于正交回歸分析法,。根據(jù)二次響應(yīng)曲面 法的試驗結(jié)果,,對回歸方程中的回歸系數(shù)進行了 顯著性檢驗,得出了銑削參數(shù)影響表面粗糙度的線性效應(yīng),、二次效應(yīng)和交互效應(yīng)的顯著性并 進行了排序,。試驗結(jié)果表明:在試驗采用的工藝參數(shù)范圍內(nèi), 對微細(xì)銑削表面粗糙度影響重要程度依次是 銑削速度,、每齒進給量,、切削深度。

    Abstract:

    An orthogonal experiment regression analysis and a response surface methodology are used to build the models to predict roughness of aluminum surface machined b y a micro turnmilling NC machine. The influence of milling parameters used in the experiment is analyzed by the two means, orthogonal analysis and RSM. The mi lling parameters include cutting speed, feed per tooth, and cutting depth. In co ntrast with the orthogonal analysis, the RSM is an optimization prediction model and has the higher precision in micromilling. The significance order of the p arameters in the prediction model is determined based on the result of the exper iment. The cutting speed has the most significant effect on surface roughness, a nd the second and the third significant parameters are feed per tooth and the cu tting depth respectively by the rounded analysis in the current experimental con dition. The RSM prediction model has higher fitting degree and practicability th an the orthogonal analysis method. The milling parameters can be chosen to control and improve the quality of the surface roughness based on the prediction model of RSM. 

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石文天,劉玉德,王西彬,蔣 放.微細(xì)銑削表面粗糙度預(yù)測與試驗[J].農(nóng)業(yè)機械學(xué)報,2010,41(1):211-215. Shi Wentian  ,Liu Yude, Wang Xibin, Jiang Fang. Experiment and Prediction Model for Surface Roughness in Micromilling[J]. Transactions of the Chinese Society for Agricultural Machinery,2010,41(1):211-215.

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