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真實載荷驅(qū)動下挖掘機工作裝置疲勞壽命研究
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國家自然科學(xué)基金資助項目(950775156)和浙江大學(xué)流體及控制國家重點實驗室開放基金資助項目(GIKF-2008006)


Fatigue Analysis on Working Device of Excavator Driven by Practical Load
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    摘要:

    由于挖掘機挖掘作業(yè)過程中真實載荷非常復(fù)雜,提出采用試驗與動力學(xué)仿真相結(jié)合的方法進行分析,,以實驗室現(xiàn)有6t小型挖掘機為研究對象,,用壓力傳感器和位移傳感器測試挖掘過程中各液壓缸壓力隨位移的變化情況,然后把各液壓缸的位移變化過程作為驅(qū)動,,用ADMAS軟件對挖掘過程進行動力學(xué)仿真,,獲得挖掘過程中工作裝置各鉸銷點的工作載荷,,再應(yīng)用MSC.Fatigue軟件對工作裝置進行疲勞分析,獲得工作裝置大臂和斗桿的壽命云圖,,分析表明,,大臂和斗桿的應(yīng)力集中區(qū)域疲勞壽命最短,最小壽命計算值為13年,,研究結(jié)果為工作裝置結(jié)構(gòu)設(shè)計提供了理論依據(jù),。

    Abstract:

    As the practical load is very complicated during the digging process of excavator, an analysis method of combining experiment with the dynamics simulation was suggested. With laboratory 6 t mini excavator as the research object, pressure sensors and displacement sensors were used to measure the changing of pressures by hydraulic cylinders displacement during digging. With each cylinder displacement curve as the driving element, ADMAS software was used to simulate the dynamics performance of digging process. The working loads of articulated points of the working device were obtained through simulation. The life contours of boom and arm were obtained by the fatigue analysis of the working device with software MSC. Fatigue. It showed that the fatigue life was the shortest in the stress concentration area of boom and arm, and the calculating value was 13 years. The research results can provide theory basis for the structural design of working device.

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張衛(wèi)國,權(quán)龍,程珩,楊敬.真實載荷驅(qū)動下挖掘機工作裝置疲勞壽命研究[J].農(nóng)業(yè)機械學(xué)報,2011,42(5):35-38,105. Zhang Weiguo, Quan Long, Cheng Hang, Yang Jing. Fatigue Analysis on Working Device of Excavator Driven by Practical Load[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(5):35-38,105.

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