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超厚葉片低比轉(zhuǎn)數(shù)無(wú)過(guò)載排污泵數(shù)值計(jì)算與PIV實(shí)驗(yàn)
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江蘇省企業(yè)院士工作站項(xiàng)目(BM2009525)


Numerical Calculation and Experiment of Non-overload Low Specific Speed Sewage Pump with Super-thick Blades
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    摘要:

    通過(guò)增加葉輪葉片的厚度來(lái)控制過(guò)流斷面面積,從而實(shí)現(xiàn)低比轉(zhuǎn)數(shù)排污泵的無(wú)過(guò)載特性,。從樣機(jī)的外特性實(shí)驗(yàn)結(jié)果可以看出:當(dāng)過(guò)流斷面面積趨于平緩變化時(shí),,流量達(dá)到1.5倍設(shè)計(jì)流量,,泵的軸功率曲線即出現(xiàn)極值點(diǎn),,機(jī)組表現(xiàn)出明顯的無(wú)過(guò)載性能,。通過(guò)PIV內(nèi)部流場(chǎng)測(cè)試技術(shù)與CFD數(shù)值計(jì)算手段,,對(duì)垂直于軸線方向并通過(guò)葉輪出口寬度中間位置的截面進(jìn)行了實(shí)驗(yàn)與預(yù)測(cè),,結(jié)果表明:設(shè)計(jì)工況下,數(shù)值計(jì)算結(jié)果不僅在外特性上與實(shí)驗(yàn)結(jié)果相符合,,其內(nèi)流場(chǎng)的計(jì)算也與PIV實(shí)驗(yàn)結(jié)果相一致,;同時(shí)葉輪流道內(nèi)部由于科氏力的作用導(dǎo)致壓力面的相對(duì)速度小于吸力面, 葉輪流道內(nèi)整體流場(chǎng)分布均勻,,無(wú)明顯脫流和漩渦,;由于葉輪與蝸殼之間存在動(dòng)靜干涉問(wèn)題,導(dǎo)致各個(gè)葉輪流道之間的流動(dòng)并不呈絕對(duì)的軸對(duì)稱分布,。

    Abstract:

    The flow section area was controlled by increasing thickness of centrifugal impeller blade, so as to realize the non-overload characteristics of low specific speed sewage pump. It was shown from the external characteristic experimental results of prototype when the flow section area changed gently, the extreme point of shaft power curve appeared, and the units showed an obvious non-overload performance after the flow rate attained to 1.5 times of the designed flow. The experiments and prediction were also conducted to the section which perpendicular to the axis and passing by neutral position of impeller outlet. The experimental results showed that under the designed working conditions, the external characteristic experimental results were not only consistent with the computational results, but the PIV experimental data also had very good agreement with the internal flow field computation. At the same time, in the impeller channel, the relative velocity of pressure side was less than suction side due to the Coriolis effect, the flow field distributed uniformity with no obvious flow separation and vortex. The flow of each impeller channel was not in absolutely axial symmetrical distribution because of the rotor stator interaction between the impeller and volute.

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陳斌,張華,施衛(wèi)東,張德勝,徐焰棟.超厚葉片低比轉(zhuǎn)數(shù)無(wú)過(guò)載排污泵數(shù)值計(jì)算與PIV實(shí)驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2012,43(5):74-78. Chen Bin, Zhang Hua, Shi Weidong, Zhang Desheng, Xu Yandong. Numerical Calculation and Experiment of Non-overload Low Specific Speed Sewage Pump with Super-thick Blades[J]. Transactions of the Chinese Society for Agricultural Machinery,2012,43(5):74-78.

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  • 在線發(fā)布日期: 2012-06-07
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