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斜插式蔬菜嫁接機穗木氣吸吸頭優(yōu)化設(shè)計
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浙江省科技廳重大科技專項資助項目(2008C02006-4)和浙江省教育廳科研資助項目(Y201121718)


Optimization of Suction Head of Scion Clamping Mechanism for Vegetable Grafting Machine
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    摘要:

    為解決嫁接過程中穗木苗夾持困難及夾持易損傷的問題,,以西瓜苗為試驗對象,設(shè)計了利用氣吸方式對穗木苗進行定位和固定的穗木氣吸機構(gòu),。通過建立三維有限元模型,,在給定邊界約束條件下利用CFD軟件對吸頭內(nèi)部流體進行動力學(xué)仿真,,獲得了內(nèi)部流體的流場分布及各因素對穗木苗吸附力的影響,,采用正交試驗法對吸頭結(jié)構(gòu)進行優(yōu)化設(shè)計,。結(jié)果表明,,吸頭各因素對試驗結(jié)果的重要性次序為嘴型,、真空度和沉孔深度,,當吸頭設(shè)計參數(shù)為真空度3 kPa、沉孔深度1 mm的H型吸嘴時,,吸頭具有較好的吸附能力,。試驗表明在該參數(shù)下吸頭的吸附率約為97.8%,無傷苗現(xiàn)象,,穗木插入已去除生長點砧木的成功率為85.6%,。綜合得出,所設(shè)計的穗木氣吸機構(gòu)是可行的,,該氣吸機構(gòu)具有結(jié)構(gòu)簡單,、成本較低的特點,為解決蔬菜嫁接穗木苗的夾持問題提供了設(shè)計依據(jù),。

    Abstract:

    In order to solve the problem of scion seeding difficult to clamp in traditional vegetable grafting machine and easily be injured, an air-suction mechanism was developed with vacuum suction head adsorption for scion, which based on the analysis of structural parameters and mechanical properties of suction seeding. A computational fluid dynamic (CFD) simulation of a 3-D model was developed in the given boundary conditions to investigate the fluid flow features and the effect of adsorption ability caused by various factors. The orthogonal test was adopted in this experiment to optimize the design of the structure of the vacuum suction head. The result showed that the important sequence was determined as follows: shape of the suction head, vacuum degree and the depth of counterboring. Experiment results showed that the feature of the proposed air-suction mechanism was safe and reliable. The success rate of the proposed scion clamping mechanism reached to 97.8%, no scion wan injured, and the success rate of insert into stocks reached to 85.6%. Thus, it indicated that the proposed scion clamping mechanism could satisfy the requirements of location and clamping for vegetable grafting. 

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樓建忠,李建平,朱盤安,呂谷來,王萌.斜插式蔬菜嫁接機穗木氣吸吸頭優(yōu)化設(shè)計[J].農(nóng)業(yè)機械學(xué)報,2013,44(2):63-68. Lou Jianzhong, Li Jianping, Zhu Pan’an, Lü Gulai, Wang Meng. Optimization of Suction Head of Scion Clamping Mechanism for Vegetable Grafting Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2013,44(2):63-68.

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  • 在線發(fā)布日期: 2013-02-04
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