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發(fā)動機凸輪軸磨削變形補償技術研究
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國家自然科學基金資助項目(50775004)和北京市教委資助項目(KM200710005003)


Compensation Technology of Grinding Deformation for Engine Camshaft
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    摘要:

    針對發(fā)動機凸輪軸數控磨削時產生連續(xù)變化的彈性變形問題,分析了凸輪軸受到磨削力變形對凸輪輪廓精度的影響,對軸向和徑向變形進行了解耦,,推導了不同位置,、不同相位下凸輪受力變形量求解方程。分析了數控凸輪軸磨床的插補原理,,建立了含有變形量誤差的,、工件旋轉軸和砂輪進給軸聯動的磨削運動學方程,提出了X軸變形量與理論插補值進行幾何疊加的指令修正誤差補償方法,。對某發(fā)動機進排氣凸輪軸磨削變形進行了建模與仿真,,對數控凸輪軸磨床進行了補償與加工試驗,仿真與加工試驗結果均表明磨削變形補償可以將凸輪軸的輪廓精度提高5 μm,。

    Abstract:

    To solve the camshaft’s deformation compressed by the continuous and variable force when grinding, the influence of grinding force on the cams curve accuracy was analyzed. The axial deformation and radial deformation were decoupled. The deformation value solution equation in variable position and angle was deduced. The interpolation principle of the CNC (computer numerical control) camshaft grinder was analyzed. The X-C linkage kinematics equation which included deformation errors, workpiece rotation axis, and grinding wheel axis was built. The soft error compensation manner by adding the errors to the interpolation value was proposed. The deformation error of one intake-exhaust camshaft was modeled and simulated. The CNC camshaft grinder was compensated and the manufacturing test was executed. The simulation and manufacturing result showed that camshafts contours accuracy was improved 5μm by the deformation compensation.

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劉勇軍,范晉偉,李云.發(fā)動機凸輪軸磨削變形補償技術研究[J].農業(yè)機械學報,2013,44(6):274-279. Liu Yongjun, Fan Jinwei, Li Yun. Compensation Technology of Grinding Deformation for Engine Camshaft[J]. Transactions of the Chinese Society for Agricultural Machinery,2013,44(6):274-279.

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  • 在線發(fā)布日期: 2013-05-28
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