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20T鍛造操作機(jī)液壓控制系統(tǒng)
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國家自然科學(xué)基金資助項(xiàng)目(51175148)


Hydraulic Control System of 20T Forging Manipulator
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    摘要:

    鍛造操作機(jī)是自動化鍛造作業(yè)中不可缺少的重要裝備之一,。以20T載荷全液壓鍛造操作機(jī)為對象,,針對其重載、定位精度要求高,、慣量大的技術(shù)特點(diǎn),,對操作機(jī)各執(zhí)行機(jī)構(gòu)液壓控制系統(tǒng)進(jìn)行設(shè)計(jì),包括大車行走系統(tǒng),、夾鉗旋轉(zhuǎn)系統(tǒng),、平行升降系統(tǒng)、水平緩沖系統(tǒng),、夾持系統(tǒng)和側(cè)移擺移系統(tǒng),。建立操作機(jī)關(guān)鍵控制系統(tǒng)(大車行走系統(tǒng)、夾鉗旋轉(zhuǎn)系統(tǒng))的數(shù)學(xué)模型,,采用模糊PID控制算法,,基于Matlab/Simulink和AMESim聯(lián)合仿真技術(shù)仿真研究系統(tǒng)的動態(tài)特性,并進(jìn)行試驗(yàn)驗(yàn)證,。結(jié)果表明,,操作機(jī)各液壓系統(tǒng)回路設(shè)計(jì)合理,采用模糊控制策略的大車行走系統(tǒng)和夾鉗旋轉(zhuǎn)系統(tǒng)的實(shí)時性強(qiáng),、魯棒性好,,實(shí)現(xiàn)了操作機(jī)平穩(wěn)、準(zhǔn)確,、快速控制,。

    Abstract:

    The forging manipulator was one of the important equipments in the automatic forging job. In order to design the 20T hydraulic forging manipulator with the performance characteristics of overload, high positioning accuracy and large inertia, the hydraulic control systems for the actuating mechanism of forging manipulator were designed. The hydraulic control systems consisted of driving system, clamp rotation system, parallel lifting system, horizontal buffer system, clamping system and lateral swing system. Mathematical models of manipulator’s key control system (driving system and clamp rotation system) were improved. Based on Matlab/Simulink and AMESim co-simulation technology, simulation and analysis on the dynamic characteristics of driving system and clamp rotation system with fuzzy PID control algorithm were given. The experiments were taken to verify the system performance, and the results showed that the designs of the hydraulic system circuits were reasonable. The accuracy and rapidity of the forging manipulator control system were achieved. The real-time response and robust performance of the driving system and clamp rotation system with fuzzy control strategy are strong and stable.

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李閣強(qiáng),江 兵,周 斌,馬淑葉,楊守強(qiáng).20T鍛造操作機(jī)液壓控制系統(tǒng)[J].農(nóng)業(yè)機(jī)械學(xué)報,2015,46(1):352-358. Li Geqiang, Jiang Bing, Zhou Bin, Ma Shuye, Yang Shouqiang. Hydraulic Control System of 20T Forging Manipulator[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(1):352-358.

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  • 收稿日期:2014-08-04
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  • 在線發(fā)布日期: 2015-01-10
  • 出版日期: 2015-01-10
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