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高比轉(zhuǎn)數(shù)離心式潛水排污泵設(shè)計與試驗
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國家自然科學(xué)基金資助項目(51379091),、江蘇省自然科學(xué)基金資助項目(BK20130516)和江蘇高校優(yōu)勢學(xué)科建設(shè)工程資助項目(PDPA)


Design and Experiment of High Specific Speed Centrifugal Submersible Sewage Pump
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    摘要:

    針對350QW 1500—16—90型排污泵,,運用CFD軟件ANSYS CFX對采用不等揚程水力設(shè)計方法2種方案和傳統(tǒng)等揚程水力設(shè)計方法1種方案在不同工況下泵內(nèi)部流動進行模擬分析,做出性能預(yù)測,,并選取最優(yōu)方案進行試驗。研究結(jié)果表明:采用不等揚程水力設(shè)計方法可以減小葉輪工作面低壓區(qū)和回流,,從而使泵有均勻的葉片出口靜壓及流速分布,;利用CFD技術(shù)所獲得的揚程、效率的預(yù)測曲線和試驗所得到的性能曲線變化規(guī)律一致,,無馬鞍區(qū),,無過載現(xiàn)象發(fā)生,滿足設(shè)計要求,,表明數(shù)值模擬較準(zhǔn)確,,對高比轉(zhuǎn)數(shù)排污泵設(shè)計有一定指導(dǎo)意義;隨著流量的增加,,揚程曲線斜率絕對值增加,,泵的最高效率點出現(xiàn)在1699.93m3/h時,最高效率為80.256%,,最高效率點向大流量偏移,,大流量區(qū)域效率曲線平緩,0.9Q~1.3Q為高效率區(qū),,符合排污泵在大流量工況下運行的工作特性,。

    Abstract:

    To improve the performance of high specific speed centrifugal non-clogging submersible sewage pump, the 350QW 1500—16—90 sewage pump was designed by using unequal head hydraulic design method and traditional equal head hydraulic design method. Three different optimization plans were proposed and CFD software ANSYS CFX was applied to analyze the interior flow field of each plan under different conditions, the performance was predicted and the best plan was selected to test by internal flow characteristics and performance curves. It was demonstrated that using unequal head hydraulic design method can reduce the area of low pressure of impeller working face and backflow, central runner had the lowest relative velocity so that blade outlet of the pump had a uniform static pressure and velocity distribution. The predicted curve obtained by CFD technology and performance curves obtained by experiment of head and efficiency had the consistent variation. There was no saddle zone and overload phenomenon, which indicated that it satisfied the design requirements and the numerical simulation was accurate and it had guiding significance for the high specific speed sewage pump design. The absolute value of head curve slope increased with the increase of flow, the maximum efficiency point was occurred at 1699.93m3/h and maximum efficiency was 80.256%. Maximum efficiency point shifted to the large flow, where the efficiency curves changed gently, 0.9Q~1.3Q was high efficiency area which was conformed to be the operating characteristics of the sewage pump running at high flow conditions, it was helpful to improve the current situation of high energy consumption at sewage treatment for using unequal head hydraulic design method.

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朱榮生,曹梁,龍云,朱冬欣,付強,王振偉.高比轉(zhuǎn)數(shù)離心式潛水排污泵設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2015,46(4):47-52. Zhu Rongsheng, Cao Liang, Long Yun, Zhu Dongxin, Fu Qiang, Wang Zhenwei. Design and Experiment of High Specific Speed Centrifugal Submersible Sewage Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(4):47-52.

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  • 收稿日期:2014-04-22
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  • 在線發(fā)布日期: 2015-04-10
  • 出版日期: 2015-04-10
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