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含泄水孔混流式水輪機間隙流動數(shù)值模擬
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國家自然科學基金資助項目(51106042)


Numerical Simulation of Clearance Flow in Francis Turbine with Weep Holes
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    摘要:

    建立了包括混流式水輪機轉(zhuǎn)輪上冠和頂蓋間的空腔、泄水孔以及轉(zhuǎn)輪前密封間隙流道中的水體模型在內(nèi)的全流道幾何模型,通過三維數(shù)值模擬,,研究了主流道內(nèi)速度和壓力分布以及空腔,、泄水孔和密封間隙內(nèi)的流動特征,揭示了混流式水輪機上部空腔壓力與泄漏水量隨不同密封間隙尺寸,、不同泄水孔直徑和數(shù)目的變化規(guī)律,。根據(jù)數(shù)值模擬結(jié)果,最終確定水輪機泄水孔數(shù)目為6個,,直徑為40mm,間隙寬度為1mm,,該模型額定工況下流量為5109m3/h,,間隙泄漏水量占機組流量的0.3%,水輪機效率為86.75%,,與試驗測試結(jié)果基本一致,,表明所研究的間隙流計算方法可為水輪機泄水孔直徑、數(shù)目以及密封間隙等細部結(jié)構(gòu)尺寸的權(quán)衡確定提供參考依據(jù)。

    Abstract:

    The whole flow passage of Francis turbine including clearance structure such as cavity between crown and top cover, weep hole and seal passage of runner was built to study pressure distributions and velocity distributions in main passage as well as clearance flow characteristics by CFD method. Variation rules of leakage flux and static pressure in chamber head of the turbine was revealed due to different micro channel clearance widths, weep hole diameters and numbers. ICEM structured grid was used to divide the key components to analyze the seal clearance flow. The sizes of grid nodes were set up as one smaller regional area and another larger one according to the large space between the main passage and seal passage. The numerical results showed that seal widths, weep hole diameter and number had an impact on flux leakage and pressure in chamber head. According to numerical simulation results, the weep hole number was determined as 6, weep hole diameter was 40mm and seal width was 1mm. Under the rated condition, turbine installation efficiency was 86.75% with flow rate of 5109m3/h, and the clearance leakage reach 0.3% of the whole unit flow. The calculation results agreed well with the test, which showed that clearance flow calculation method could provide scientific basis for the design of Francis hydraulic turbine weep hole diameter and number, and details of seal gap structure. The results would benefit to avoiding the hydraulic vibration and ensure the secure and efficient operation of units.

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周大慶,陳洋.含泄水孔混流式水輪機間隙流動數(shù)值模擬[J].農(nóng)業(yè)機械學報,2015,46(4):53-58. Zhou Daqing, Chen Yang. Numerical Simulation of Clearance Flow in Francis Turbine with Weep Holes[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(4):53-58.

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  • 收稿日期:2014-06-27
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  • 在線發(fā)布日期: 2015-04-10
  • 出版日期: 2015-04-10
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