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平衡孔直徑對離心泵性能及平衡腔壓力的影響
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國家自然科學基金重點資助項目(51236006)


Influence of Balance Hole Diameter on Performance and Balance Chamber Pressure of Centrifugal Pump
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    摘要:

    在離心泵性能數(shù)值模擬與試驗測試結果基本吻合的基礎上,對泵平衡孔直徑0~12mm范圍內(nèi)的泵揚程,、效率和軸功率進行預測,,研究泵設計工況下,,不同平衡孔直徑時平衡腔內(nèi)液體壓力沿軸向,、徑向和切向分布規(guī)律,,以及其對蓋板力的影響,,并繪制出p-=f(k-)關系曲線,。結果表明:同一流量工況時,平衡孔直徑增大到一定值后,,軸功率明顯增大,,效率顯著降低,但在大于設計流量工況時,,揚程與平衡孔直徑無關,;同一平衡孔直徑下,平衡腔壓力沿軸向和切向基本保持不變,,壓力由泵軸至密封環(huán)沿徑向增大,;在平衡腔內(nèi)小于平衡孔圓心與泵軸中心垂直距離的半徑區(qū)域,平衡孔直徑越小,,壓力沿徑向越趨近于零,,而在平衡腔內(nèi)大于上述半徑區(qū)域,平衡孔直徑越大,壓力沿切向越大,;比面積k-≥2.645時,,平衡腔區(qū)域蓋板力基本平衡。

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    Numerical simulations based on CFD had been performed by the IS150—125—315 singl-stage single-suction centrifugal pump. The numerical results showed a good agreement with the experimental measurements. The performance, i.e., head, efficiency and shaft power of pump were studied under five balance hole diameters. For each of the diameter, the spatial distribution law of balance cavity pressure was researched. The influence of holes diameter on shroud force was analyzed and the relation curve p-=f(k-) was further drew. The results showed that the head had no relation with balance hole diameter when the flow rate was larger than design flow condition. After balance hole diameter increased to a certain value, shaft power was obviously increased and the efficiency was reduced at the same flow condition. The differential pressure of centrifugal pump without balance holes is larger than that with balance holes at the same massflow. Balance cavity pressure of the holes with the same diameter increased along radial direction from pump shaft to seal ring, while the change of its value was negligible along axial and tangential directions. In the region where the radius was less than the vertical distance between balance holes center and pump shaft center, a smaller diameter of balance cavity made the pressure approach zero. Out of this radius, the pressure increased as the balance hole diameter increased. When k-≥2.645, the shroud force on the balance cavity almost achieved balance.

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董瑋,楚武利.平衡孔直徑對離心泵性能及平衡腔壓力的影響[J].農(nóng)業(yè)機械學報,2015,46(6):73-77. Dong Wei, Chu Wuli. Influence of Balance Hole Diameter on Performance and Balance Chamber Pressure of Centrifugal Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(6):73-77.

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  • 收稿日期:2014-09-22
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  • 在線發(fā)布日期: 2015-06-10
  • 出版日期: 2015-06-10
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