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小型制粒機喂料器參數(shù)優(yōu)化與試驗
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公益性行業(yè)(農業(yè))科研專項項目(201203015)和“十二五”國家科技支撐計劃項目(2011BAD26B0401)


Optimization and Experiment on Feeder for Small-scale Pellet Mill
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    摘要:

    采用離散元法EDEM對喂料器的工作過程進行了數(shù)值模擬,,定量研究了喂料過程中喂料量的變化規(guī)律以及由于物料受螺旋葉片終止斷面的影響,,產生不穩(wěn)定、不均勻的“脈動”喂料現(xiàn)象,此現(xiàn)象在轉速較低的情況下尤其明顯。以主軸直徑 X 1 、螺距 X 2 和喂料轉速 X 3 為因素,以喂料質量流率 Y 1 、穩(wěn)定性 Y 2 和出料口落料速度 Y 3 為評價指標,,按照3因素5水平正交旋轉組合設計試驗方法,利用Design-Expert 8.0.6軟件回歸分析法和響應面分析法,,建立了3個因素下喂料評價指標的數(shù)學模型,。通過與研制的喂料器的實際運送情況進行對比,驗證了模型的可靠性,。結果表明,,3個因素相對喂料質量流率和流率穩(wěn)定性都具有顯著相關性,顯著水平分別為 P <0.01和 P <0.05,,而這3個因素與出料口落料速度無明顯相關性,;采用響應面法對最佳參數(shù)組尋優(yōu),得到喂料器的最佳參數(shù)組合:軸徑為35 mm,、螺距為57 mm,、轉速為139(°)/s,喂料器喂料量波動性減小,、喂料穩(wěn)定性得到提高,。采用該參數(shù)組的虛擬試驗結果顯示,喂料器質量流率為13.89 g/s,,穩(wěn)定性為8.46 g/s,。實體樣機驗證試驗表明:采用該參數(shù)組設計的喂料器可以使得小型環(huán)模制粒機的喂料質量流率提高4.28%,喂料變異系數(shù)降低16.11%,。

    Abstract:

    The discrete element analysis software EDEM was used to numerically simulate the working process. The change regulation of feeding mass and the instability and uneven “pulse” phenomenon of materials caused by the end section of helical blade were quantitatively studied. The spindle diameter X 1 , pitch of screw X 2 , and feeding rate X 3 were selected as the influencing factors, and the feeding mass flow rate Y 1 , stability Y 2 , drop speed of the materials Y 3 were selected as evaluating indicators, and experiments were conducted by the simulation model under quadratic orthogonal rotation design. Based on the software regression analysis of Design-Expert 8.0.6 and response surface analysis method, the relationships between the three influencing factors and feeding evaluating indicators were established. The reliability of the simulation model was verified by comparing the performance of virtual scraper with the feeder for small-scale pellet mill. The results showed that X 1 , X 2 and X 3 were significantly correlated with Y 1 and Y 2 ( P <0.01 and P <0.05, respectively), but no correlation was found with Y 3 . By using response surface method, the optimal aggregative index could be obtained under the condition that the spindle diameter X 1 was 35 mm, the pitch of screw X 2 was 57 mm and the rotation rate X 3 was 139(°)/s. Under this condition, the volatility of feeding mass was reduced and the stability was improved. The virtual test designed by the optimized parameters showed that the feeding mass flow rate was 13.89 g/s, and the stability of mass flow rate was 8.46 g/s. The verifying test of the physical prototype indicated that the mass flow rate was increased by 4.28% and the coefficient of variation was reduced by 16.11%.

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彭飛,李騰飛,康宏彬,張國棟,孔丹丹,王紅英.小型制粒機喂料器參數(shù)優(yōu)化與試驗[J].農業(yè)機械學報,2016,47(2):51-58. Peng Fei, Li Tengfei, Kang Hongbin, Zhang Guodong, Kong Dandan, Wang Hongying. Optimization and Experiment on Feeder for Small-scale Pellet Mill[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(2):51-58.

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  • 收稿日期:2015-08-18
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  • 在線發(fā)布日期: 2016-02-25
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