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水稻秧盤育秧精密播種流水線軟硬秧盤自動疊放裝置
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廣東省科技計劃項目(2014B020207002),、國家高技術(shù)研究發(fā)展計劃(863計劃)項目(2012AA10A501),、公益性行業(yè)(農(nóng)業(yè))科研專項(201203059)和現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項資金項目(CARS-01-33)


Automatic Tray Stacking Device for Hard and Soft Tray of Rice Precision Seeding for Nursing Seedlings Pipeline
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    摘要:

    設(shè)計了一種能實現(xiàn)水稻秧盤育秧精密播種流水線硬,、軟秧盤自動疊放的裝置,有效地提高了流水線的生產(chǎn)率,,并減輕了勞動強度。該裝置以可編程控制器PLC為控制核心,,由接近開關(guān)檢測待疊秧盤,,控制秧盤升降機構(gòu)實現(xiàn)秧盤升降的自動疊放,采用土壤防漏機構(gòu)的氣動移動蓋板來防止秧盤內(nèi)的土壤在疊盤過程中發(fā)生側(cè)漏而使種子外露,。為檢測自動疊盤裝置的工作性能,,以疊盤成功率及種子外露率為指標,以秧盤升降機構(gòu)的升降速度,、蓋板方式和生產(chǎn)率為影響因素,,設(shè)計了三因素三水平正交試驗。試驗結(jié)果表明,,升降速度對疊盤成功率影響較大,,蓋板方式和升降速度對種子外露率影響較大;當升降速度為0.15m/s,、采用氣動移動蓋板和生產(chǎn)率為600~800盤/h時,,硬、軟秧盤的疊盤成功率分別為100%與99%~100%,;硬,、軟秧盤的種子外露率最大分別為0.28%與0.60%,試驗指標滿足水稻秧盤育秧精密播種流水線育秧技術(shù)使用要求,。

    Abstract:

    At present, most of the work that taking trays out from the rice nursery seedling planter is completed one by one manually, which is laborintensive and inefficient. There are some tray stackers can realize the function of automatic stacking, but the existing devices are only suitable for hard trays. Aiming at above problems, the automatic tray stacking device of rice precision seeding for nursing seedlings pipeline, suitable for both hard and soft trays, was developed to improve productivity and reduce labor intensity. According to the characteristics of common hard tray, the pallet of soft tray was developed for stacking. Besides, the transportation mechanism was designed through analyzing the conveying model. Based on the programmable logic controller(PLC), the trays were detected by a proximity switch of the control system, and the tray stacking mechanism was controlled to lift and drop the trays to achieved the tray stacking automatically(2~4 trays per stack is available). In addition, the cover plate of the soil antifalling mechanism was controlled to lift after stacking and finally the device can effectively prevent the soil falling out of the tray in the process of stacking that lead to seeds exposed. For detecting the performance of automatic tray stacking device, the orthogonal experiment was carried out which regarded stacking success rate and seeds exposed rate as indexes and regarded the lifting speed of tray stacking mechanism, cover plate installation conditions and productivity as factors. Orthogonal experiment results showed that the lifting speed had more influence on success rate while the lifting speed and cover plate installation conditions had more influence on seeds exposed rate. When the lifting speed was 0.15m/s, the cover plate installing with pneumatic cylinder and the productivity was 600~800 trays per hour, the stacking success rate of hard tray and soft tray was 100% and 99%~100% respectively while the seeds exposed rate was 0.28% and 0.60% respectively. The automatic tray stacking device can effectively raise productivity and reduce labor intensity, and the experimental indexes meet the using requirements of rice precision seedling.

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馬旭,譚永炘,齊龍,鹿芳媛,孫國棟,陳桂生.水稻秧盤育秧精密播種流水線軟硬秧盤自動疊放裝置[J].農(nóng)業(yè)機械學(xué)報,2016,47(3):29-36. Ma Xu, Tan Yongxin, Qi Long, Lu Fangyuan, Sun Guodong, Chen Guisheng. Automatic Tray Stacking Device for Hard and Soft Tray of Rice Precision Seeding for Nursing Seedlings Pipeline[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(3):29-36.

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  • 收稿日期:2015-09-06
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  • 在線發(fā)布日期: 2016-03-10
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