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秸稈壓塊機(jī)輥口式環(huán)模耐磨機(jī)理分析與試驗(yàn)
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河北省科學(xué)技術(shù)研究與發(fā)展計(jì)劃科技支撐計(jì)劃項(xiàng)目(14227211D)


Wear-resisting Mechanism Analysis and Experiment on Circular Mould of Straw Briquetting Machine by Rolling Entrance Structure
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    摘要:

    環(huán)模秸稈壓塊機(jī)成型過程中,由于秸稈顆粒與環(huán)模之間的滑動摩擦,環(huán)模??啄p十分嚴(yán)重,,導(dǎo)致環(huán)模使用壽命縮短。以工字型模塊組成的立式環(huán)模為研究對象,,提出在工字型模塊喂料端設(shè)置輥口式結(jié)構(gòu),,即在工字型腰部上下兩翼加工圓孔,孔中裝配軸承和插入圓輥,。通過相鄰圓輥間所構(gòu)成的輥口壓入秸稈顆粒,,從而將物料與原模塊間因數(shù)較大的滑動摩擦變?yōu)槲锪吓c圓輥間因數(shù)較小的滾動摩擦,達(dá)到減小??啄p的目的,。利用有限元軟件分析得到改進(jìn)前和改進(jìn)后模孔處的磨損率曲線,,結(jié)果表明:改進(jìn)前環(huán)模最大磨損率0.11μm/s,,改進(jìn)后輥口式環(huán)模最大磨損率0.01μm/s,遠(yuǎn)小于改進(jìn)前磨損率,。通過試驗(yàn)表明所設(shè)計(jì)的輥口式環(huán)模具有減小磨損和延長環(huán)模壽命的作用,。

    Abstract:

    In the course of circular mould straw briquetting, the entrance of the circular mould is worn very serious due to sliding friction between straw pellet and the circular mould. With a vertical circular mould consisted of H module as the research object, this paper put forward a rolling entrance structure which is made of bearings and roller, and the structure is stationary fitted in round holes of two wings up and down at the waist position of H module closed the feed side. When straw pellet was pressured into the mould hole between adjacent rollers, rolling friction coefficient between rollers and straw pellet was reduced smaller than sliding friction coefficient between the original mould and straw pellet, the purpose of weakening the module wear was achieved. At first, wear rule of the original circular mould before improvement was analyzed by the FEM. The geometric model of the original circular mould consisted of H modules was established in accordance with 9JY2000 straw briquetting machine of a factory, high and wide of the mould hole are 33mm×32mm. Under conditions that elasticity modulus of straw was 8.1GPa, plastic relation of straw was Euler stress and Almansi strain, sliding friction coefficient between the circular mould and straw was 0.4, hardness of the circular mould was HRC55, rotation speed of pressure rollers was 30r/min, temperature was room temperature, straw briquetting was simulated by means of the Archard wear model. The result showed that normal pressure at the front edge of the H module waist was larger, 45MPa, and wear rates of this edge was 0.11μm/s. The second, wear rule of the circular mould of rolling entrance structure after improvement was analyzed by the FEM. Under conditions that diameter of the roller was Φ35mm, friction coefficient between the roller and bearing bush was 0.01, the model of the circular mould of rolling entrance structure was established and simulated by the FEM. The result showed that rollers laid a single direction intermittent rotation, the maximum angular velocity was 0.05rad/s; the maximum normal pressure was 23.7MPa, and the wear rate of this point was 0.01μm/s, which was far less than wear rate before improvement. At last, according to field experiments, the circular mould of rolling entrance structure can play the function of reducing wear and prolong the life of the circular mould.

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仇平,李興興,趙鐵石,劉石雙.秸稈壓塊機(jī)輥口式環(huán)模耐磨機(jī)理分析與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(3):112-116. Qiu Ping, Li Xingxing, Zhao Tieshi, Liu Shishuang. Wear-resisting Mechanism Analysis and Experiment on Circular Mould of Straw Briquetting Machine by Rolling Entrance Structure[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(3):112-116.

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  • 收稿日期:2015-11-05
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  • 在線發(fā)布日期: 2016-03-10
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