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圓環(huán)流磁流變閥壓降性能分析與試驗
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國家自然科學(xué)基金項目(51165005,、51475165,、11462004)和江西省自然科學(xué)基金項目(20151BAB206035)


Performance Analysis and Experimental Tests of Pressure Drop of Annular Type Magnetorheological Valve
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    摘要:

    磁流變閥是一種以磁流變液為工作介質(zhì)的智能控制器件,其進(jìn)出口壓差可調(diào)且響應(yīng)速度快的特點使其在減振抗震系統(tǒng)中具有廣泛的應(yīng)用前景,。設(shè)計了一種典型的阻尼間隙為圓環(huán)流動式的圓環(huán)流磁流變閥,,對其工作原理進(jìn)行了闡述,,同時推導(dǎo)了圓環(huán)流磁流變閥的壓降數(shù)學(xué)模型。采用有限元法(FEM)和計算流體力學(xué)法(CFD)分別對圓環(huán)流磁流變閥的電磁場和流場進(jìn)行了建模仿真,,分析了不同電流下磁流變閥壓降變化規(guī)律,,仿真結(jié)果表明圓環(huán)流磁流變閥的壓降隨著加載電流的增大而增大,并且逐漸趨于飽和,;同時采用FEM方法得到的最大壓降為948kPa,,采用CFD方法得到的最大壓降為1079kPa。搭建了圓環(huán)流磁流變閥壓降性能試驗臺,,對不同電流及不同負(fù)載下的磁流變閥壓降性能進(jìn)行了試驗分析,,并與仿真結(jié)果進(jìn)行了對比,結(jié)果表明試驗壓降變化趨勢與兩種仿真方法得出的壓降變化基本相符,,試驗測試得到的最大壓降為662kPa,。同時,試驗結(jié)果表明外加負(fù)載對圓環(huán)流磁流變閥壓降大小變化基本無影響,。

    Abstract:

    The magnetorheological (MR) valve is a smart control mechanism that using the magnetorheologcial fluid as the working fluid. The advantages of regulating pressure drop and fast response time make it has a promising application prospects in the vibration attenuating system. In this paper, an annular type MR valve with a fluid flow resistance gap of 2.5mm was proposed; the working principle of the MR valve was expounded in detail. At the same time, the mathematical model of pressure drop was derived based on the Bingham model. The electromagnetic field model and fluid flow filed model were established using the finite element method (FEM) and computational fluid dynamics (CFD), respectively. The changes of the pressure drop under different applied currents were analyzed using both of simulation methods, and the simulation result of pressure drop in the FEM method was accorded with that in CFD method. The maximum pressure drop using the FEM method was 948kPa, while the maximum pressure drop using the CFD method was 1079kPa. Finally, the experimental test rig was set up to investigate the pressure drop of the proposed MR vale under different applied currents and different loading cases, the test results show that the maximum pressure drop is 662kPa at the applied current of 1.8A, and the pressure drop is independent of the loading cases. Furthermore, the experimental results were compared to the simulation results too, and they are accorded with each other to some extent. In a word, the relevant results can provide some guidance for the design of other types of MR valves.

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胡國良,李海燕,張海云.圓環(huán)流磁流變閥壓降性能分析與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2016,47(3):381-388. Hu Guoliang, Li Haiyan, Zhang Haiyun. Performance Analysis and Experimental Tests of Pressure Drop of Annular Type Magnetorheological Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(3):381-388.

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  • 收稿日期:2015-08-01
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  • 在線發(fā)布日期: 2016-03-10
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