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離心泵內雙龍卷風式分離渦數(shù)值分析
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國家高技術研究發(fā)展計劃(863計劃)項目(2011AA100506)和江蘇省高校優(yōu)勢學科建設工程二期項目(PAPD)


Numerical Analysis of Double Tornado-type Separation Vortices in Centrifugal Pump
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    摘要:

    為探究彎管式離心泵的內流不穩(wěn)定特性,基于雷諾時均模型和旋渦判別Q準則,對離心泵設計工況下的旋渦流動進行仿真研究,?;跀?shù)值計算結果,獲得了葉片吸力面的拓撲結構,捕捉到駐扎于葉片上的駐腳和游離于葉輪上游的低壓泡,兩者共同構成了雙龍卷風式分離渦,。導出其基本形成機理:吸入室中的彎管流動和消旋板繞流構成了進口畸變流,,包含反向渦對和低壓回流,。畸變流迫使進口沖角增大,,吸力面發(fā)生流動分離并伴有旋渦脫落,,脫落渦在回流作用下向葉輪上游運動,逐漸發(fā)展成為獨立的集中分離渦,,連接葉輪上游壁面與葉片吸力面,。嵌入完全空化模型,證實設計工況下龍卷風式分離渦存在渦生空化特性,,可能增加離心泵運行噪聲,。

    Abstract:

    Insufficient understanding of complex flow feature in pipe-type centrifugal pump is a major problem encountered under the design condition. The inlet distorted flow of the pump duct was described, and the tornado-type vortex formation, propagation and its trigging cavitation bubble for the high noise were explained.The description and explanation were based on numerical simulations by RANS model and experiments.The mechanisms dictating the inlet distortion, including the curved duct flow, flatplate flow and secondary vortex impacts on the incidence angle and boundary layer separation, were studied systematically. Particular attention was devoted to the notable influence of the limiting streamlines on the suction surface and pressure changes at the casing. The primary analysis identified a focus separation vortex route to the Q criterion. Like the tornado, the separation vortex had a vortex leg on the blade suction surface, and it was linked to a low pressure bubble locating ahead of the rotor. In detail, the tornado-type vortex was caused by separation at the leading edge due to high incidence. The separation gave rise to shedding of vortex from the suction surface, and consequent formation of vortex moving ahead of the rotor with the reverse flow. Moreover, another tornado-type vortex was captured standing on mid-part of the suction surface and attaching to the corner close to the shroud, due tp breakdown of former tornado-type vortex, disturbance of adjacent blade and rotation motion. Furthermore, the inlet distortion was the major factor for the complex flow in the pump. By cavitation simulation, the former tornado-type vortex and its inducing cavitation could explain the high noise under the design condition.

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曹璞鈺,印剛,王洋,李貴東,吳文.離心泵內雙龍卷風式分離渦數(shù)值分析[J].農業(yè)機械學報,2016,47(4):22-28. Cao Puyu, Yin Gang, Wang Yang, Li Guidong, Wu Wen. Numerical Analysis of Double Tornado-type Separation Vortices in Centrifugal Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(4):22-28.

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  • 收稿日期:2015-09-01
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  • 在線發(fā)布日期: 2016-04-10
  • 出版日期: 2016-04-10
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