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履帶車輛傳動系統(tǒng)換擋工況瞬態(tài)動力學(xué)分析
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國家自然科學(xué)基金項目(51205020)和教育部新世紀(jì)優(yōu)秀人才支持計劃項目(NCET—12—0048)


Transient Dynamic Analysis of Tracked Vehicle Transmission during Gear Shift Process
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    摘要:

    提出了一種分析履帶車輛動力傳動系統(tǒng)瞬態(tài)動力學(xué)行為的仿真模型。首先,考慮離合器非線性摩擦系數(shù)和齒輪間隙等非線性因素,,分別建立發(fā)動機、離合器和齒輪副等部件模型并集成為一個動力傳動系統(tǒng)集中參數(shù)仿真模型,。其次,以履帶車輛油門開度突變這一瞬態(tài)工況為例,,分析了過程中發(fā)生的齒輪反沖,、脫嚙和離合器粘滑顫振等動力學(xué)現(xiàn)象的機理。最后,,利用小波變換進(jìn)行了時頻分析,,辨識出了瞬態(tài)動力學(xué)行為的發(fā)生時刻和其在輸出轉(zhuǎn)矩中的頻率成分,結(jié)果表明對應(yīng)頻率為114Hz的輪齒反沖對傳動系統(tǒng)輸出轉(zhuǎn)矩有顯著影響,,頻率范圍在1500~5000Hz的摩擦元件顫振對輸出轉(zhuǎn)矩仍有一定影響,,而5kHz以上的高頻振動則對輸出轉(zhuǎn)矩的影響較小。

    Abstract:

    The research objective was to propose an analytic model to investigate the transient dynamic behavior of a tracked vehicle powertrain. Firstly, by considering the engine torque harmonics, gear backlash, friction coefficient and other nonlinear factors, lumped-mass component models as diesel engine, torque converter with lockup clutch, wet clutch, spur gear pair and vehicle were developed and then incorporated to an integral model. Then, a gear shift process that induces nonlinear dynamic behaviors, including clonk, gear contact loss and clutch stick-slip judder was simulated with the initial and boundary conditions for the shift process carefully set. Transient dynamic behaviors and the mechanism of dynamic behaviors occurred during the gear shift process were discussed. Finally, time-frequency analysis of output torque was conducted by wavelet transform. The instants of the occurrences of transient dynamic behavior were identified by time-frequency analysis and the corresponding frequency components were examined. The clutch torque pulse with a steep gradient due to the transition between slip and stick was an impact source in the system, and the results also indicated that the gear contact and reverse impact (114Hz) significantly impacted the output torque, the clutch stick-slip judder (1500~5000Hz) also affected the output torque but the high-frequency vibrations (higher than 5kHz) had little influence on it. The wavelet transform based time-frequency frequency analysis can be used to diagnose NVH issues of vehicle powertrain. Also, the system parameters of the powertrain can be optimized to obtain good NVH characteristics by using the simulation method proposed in the article.

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項昌樂,何韡,劉輝,馬越.履帶車輛傳動系統(tǒng)換擋工況瞬態(tài)動力學(xué)分析[J].農(nóng)業(yè)機械學(xué)報,2016,47(4):288-293. Xiang Changle, He Wei, Liu Hui, Ma Yue. Transient Dynamic Analysis of Tracked Vehicle Transmission during Gear Shift Process[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(4):288-293.

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  • 收稿日期:2015-11-23
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  • 在線發(fā)布日期: 2016-04-10
  • 出版日期: 2016-04-10
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