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數(shù)控加工中心空間誤差場建模與仿真軟件設(shè)計
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國家自然科學(xué)基金項(xiàng)目(51175461)、國家自然科學(xué)基金創(chuàng)新研究群體科學(xué)基金項(xiàng)目(51221004),、浙江省科技廳公益性應(yīng)用研究計劃項(xiàng)目(2014C31089)和浙江省教育廳科研項(xiàng)目(Y201327389)


Error Field Modeling and Simulation Software Development for CNC Machining Center
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    摘要:

    針對數(shù)控加工中心中存在影響加工精度的幾何誤差問題,,進(jìn)行了空間幾何誤差場建模分析并設(shè)計了一種通用的空間誤差場仿真分析軟件,。首先,,基于多體系統(tǒng)理論對幾何誤差元素進(jìn)行了分析,,根據(jù)加工中心拓?fù)浣Y(jié)構(gòu)建立了空間誤差場模型,,模型與加工中心的工件鏈和刀具鏈中的運(yùn)動軸類型和位置密切相關(guān),。為了方便分析不同類型加工中心的誤差場,基于Visual Studio平臺設(shè)計了三軸數(shù)控加工中心通用的空間誤差場仿真軟件,,可實(shí)現(xiàn)加工中心誤差場的可視化,,同時可針對工件的加工代碼生成補(bǔ)償后加工代碼,有利于加工中心的結(jié)構(gòu)設(shè)計和后續(xù)誤差補(bǔ)償,。最后將誤差場仿真軟件應(yīng)用到Carver800T型立式加工中心。結(jié)合測量得到的誤差項(xiàng)數(shù)據(jù)對加工中心工作空間誤差場進(jìn)行分析,,得到工作空間誤差分布曲線以及整個工作空間的誤差場分布,,同時得到工件補(bǔ)償加工代碼,為該加工中心的精度提高和誤差補(bǔ)償提供了依據(jù),。

    Abstract:

    For the geometric error elements of three-axis CNC machining center which greatly affect the machining precision, the spatial geometric error fields were analyzed, and the universe simulation software of error fields was developed. Firstly, error elements were analyzed based on multi-body theory;the spatial geometric error fields of machining center were modeled according to the topological structure of the machining center. It can be seen that the models of spatial geometric error fields were closely relative to the types and the positions of axes in the working piece chain and tool chain of the machining center. The models were different for machine centers with different topological structures. Then, the simulation software of error fields for universe three-axis CNC machining centers was developed due to the modeling process using Visual Studio platform in order to conveniently analyze the different machining centers. The software can realize the visualization of error fields and generate the compensated machining code based on the nominal code. It can give help for the structural design and error compensation of machining centers. Finally, the simulation software was applied to Carver800T vertical machining center. The error fields of this center were analyzed with all measured geometric error data to obtain the error distribution curve and the whole error fields of the machine tool. The compensated machining code was also obtained based on the nominal code of workpiece and the error fields of this machine center. It provided basis for the precision improvement and error compensation of machining center.

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余文利,付國強(qiáng),孫磊,傅建中.數(shù)控加工中心空間誤差場建模與仿真軟件設(shè)計[J].農(nóng)業(yè)機(jī)械學(xué)報,2016,47(4):382-390. Yu Wenli, Fu Guoqiang, Sun Lei, Fu Jianzhong. Error Field Modeling and Simulation Software Development for CNC Machining Center[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(4):382-390.

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  • 收稿日期:2015-10-09
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  • 在線發(fā)布日期: 2016-04-10
  • 出版日期: 2016-04-10
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