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雙端曲面齒輪式柱塞泵運動特性分析與實驗
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國家自然科學(xué)基金項目(51275537)


Theory and Test on Kinematics Characteristics of Double Curve-face Gear Piston Pump
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    摘要:

    為解決斜盤式柱塞泵摩擦副的磨損問題,提出了一種新型軸向柱塞泵,,用雙端曲面齒輪代替了斜盤,,用齒輪副代替了摩擦副,。利用端曲面齒輪副傳動原理建立了單柱塞,、六柱塞雙端曲面齒輪式柱塞泵的運動特性數(shù)學(xué)模型,,得出了柱塞運動規(guī)律,。通過ADAMS虛擬樣機建立了柱塞泵運動特性仿真模型,,驗證了新型柱塞泵柱塞運動的可行性。利用LH—050型激光位移傳感器對柱塞泵運動特性測試實驗臺進(jìn)行了相關(guān)測試,,通過實驗測試結(jié)果和理論值對比發(fā)現(xiàn):實驗數(shù)據(jù)與理論計算值吻合較好,,誤差控制在5%以內(nèi),證明了柱塞泵運動特性理論模型的正確性,。

    Abstract:

    Nowadays, plunger pumps are being developed in the direction of high pressure and large flow. Therefore, the friction pairs in the pump adhesive wear and burn phenomenon has become increasingly serious. To solve these problems, the dynamic performance of the pump and lubrication characteristics were improved, the structure was optimized and high wear-resistant materials were used by most researchers. However, the wear problems were not solved fundamentally. In order to solve the wear problems of swash plate piston pump fundamentally, a new type of axial piston pump was proposed. The swash plate was replaced by double curve-face gear, the friction pairs were replaced by gears. By using the transmission principle of curve-face gear pair, the movement characteristics models of the piston pump, the single piston and six pistons of double curve-face gear were established, and the movement law of the piston was obtained. In order to verify the accuracy of the above theory, the motion simulation analysis and theoretical simulation results were compared and analyzed. By using the virtual prototype of ADAMS, the simulation model of movement characteristics of piston pump was established, and the piston movement feasibility of the new piston pump was validated. The piston movement characteristics of piston pump were tested by using the test-bed and the result was obtained. The comparison between test and theoretical results indicated that the test result was basically agree with the theoretical result, and the relative error between test and theoretical results was within 5%,,the correctness of theoretical movement characteristics model of piston pump was testified. This experimental results showed that the flow pulsation performance of the piston pump can be better than the current level when the structural parameters were fully optimized.

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林超,趙相路,吳小勇,孟凡明.雙端曲面齒輪式柱塞泵運動特性分析與實驗[J].農(nóng)業(yè)機械學(xué)報,2016,47(6):387-393. Lin Chao, Zhao Xianglu, Wu Xiaoyong, Meng Fanming. Theory and Test on Kinematics Characteristics of Double Curve-face Gear Piston Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(6):387-393.

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  • 收稿日期:2015-12-31
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  • 在線發(fā)布日期: 2016-06-10
  • 出版日期: 2016-06-10
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