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打結(jié)器咬繩機(jī)構(gòu)線接觸凸輪設(shè)計(jì)與載荷分析
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國(guó)家自然科學(xué)基金項(xiàng)目(51375215),、鎮(zhèn)江市重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(NY2015009)和江蘇高校優(yōu)勢(shì)學(xué)科建設(shè)工程資助項(xiàng)目(蘇政辦發(fā)(2014)37號(hào))


Line-contact Cam Design and Load Analysis of Rope-biting Mechanism of Knotter
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    摘要:

    針對(duì)打結(jié)器咬繩機(jī)構(gòu)鉤鉗受載大,、滾子磨損嚴(yán)重的問題,,通過對(duì)咬繩機(jī)構(gòu)的運(yùn)動(dòng)學(xué)分析建立了圓柱凸輪輪廓曲面的計(jì)算模型,使?jié)L子與凸輪保持線接觸的同時(shí)鉤鉗以正弦加速度規(guī)律張合,。對(duì)咬繩機(jī)構(gòu)進(jìn)行力學(xué)分析并結(jié)合壓簧〖JP2〗壓縮量和捆繩拉力測(cè)試,解析求解鉤鉗在咬合位置的靜力學(xué)模型,,得出鉤鉗咬合力的最佳變化范圍為300.64~329.89N,。解析求解鉗咬機(jī)構(gòu)的動(dòng)力學(xué)模型得出,〖JP3〗當(dāng)鉤鉗咬合力處于最佳變化范圍時(shí),,圓柱凸輪的接觸力介于240~330N之間,,其峰值可以用于檢驗(yàn)滾子的接觸疲勞強(qiáng)度,指導(dǎo)鉤鉗和滾子的材料選擇,。打結(jié)器樣機(jī)捆扎5000捆稻麥秸稈的田間試驗(yàn)發(fā)現(xiàn),,按預(yù)設(shè)的壓簧壓縮量7.5mm和捆繩初始拉力35N,鉤鉗尾部的滾子沒有明顯磨損,,表明鉤鉗的咬合力控制合適,,線接觸凸輪改善了滾子的接觸受載情況,達(dá)到了抗沖擊和耐磨的設(shè)計(jì)要求。

    Abstract:

    Aiming at the problem of rope-biting hook under heavier load and serious abrasion of its roller in ropebiting mechanism of knotter, a calculation model of curved surface of cylindrical cam was built up by analyzing the kinematics of ropebiting mechanism in order to make the roller and cylindrical cam keep linecontact as well as ropebiting hook open and close according to sin acceleration law. By carrying out dynamic analysis of ropebiting mechanism and combining with the test of compression amount of compressing spring and tensile test of the rope, the statics model of ropebiting hook on the position of holding on to the rope was solved analytically, and optimum range of holdingon force of ropebiting hook was obtained which value is between 300.64N and 329.89N. The dynamic model of ropebiting hook was also solved analytically, and the contact force of cylindrical cam was between 240N and 330N when holdingon force of ropebiting hook is within optimum range. The peak value of contact force of cylindrical cam may be used to check contact fatigue strength of the roller, and guide material choice of the ropebiting hook and its roller. The field tests showed the roller installed on the rear of ropebiting hook didn’t have obvious abrasion after the kontter prototype finished 5000 bundles of rice and wheat straws according to predetermined preload force of compressing spring and initial pulling force of the rope. The result showed that the holdingon force of ropebiting hook was controlled suitably and linecontact cam improved contact load of the roller, which met the design requirement of impact resistance and antifriction.

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尹建軍,陳亞明,張萬慶.打結(jié)器咬繩機(jī)構(gòu)線接觸凸輪設(shè)計(jì)與載荷分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(7):224-231. Yin Jianjun, Chen Yaming, Zhang Wanqing. Line-contact Cam Design and Load Analysis of Rope-biting Mechanism of Knotter[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(7):224-231.

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  • 收稿日期:2016-02-01
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  • 在線發(fā)布日期: 2016-07-10
  • 出版日期: 2016-07-10
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