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基于DoE分析的增壓器渦輪葉形優(yōu)化設(shè)計(jì)方法
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國家自然科學(xué)基金項(xiàng)目(51106114)和內(nèi)燃機(jī)燃燒學(xué)國家重點(diǎn)實(shí)驗(yàn)室開放項(xiàng)目(K2016-04)


Optimization Design Method for Turbine Blades of Turbocharger Based on DoE Analysis
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    摘要:

    以提高增壓器渦輪等熵效率為目標(biāo),,提出使用基于試驗(yàn)設(shè)計(jì)(Design of experiment, DoE)的優(yōu)化設(shè)計(jì)方法,,進(jìn)行渦輪葉片優(yōu)化設(shè)計(jì)研究,。對現(xiàn)有增壓器渦輪選取合理的特征型線方案,,建立了渦輪參數(shù)化模型,;在現(xiàn)有增壓器的基礎(chǔ)上建立了計(jì)算流體力學(xué)(Computational fluid dynamics, CFD)仿真模型,,并通過渦輪熱吹試驗(yàn)臺架驗(yàn)證了模型的可靠性,;選取14個描述葉形的葉片截面控制參數(shù)作為設(shè)計(jì)變量,,運(yùn)用正交矩陣法對設(shè)計(jì)空間進(jìn)行析因分析和仿真計(jì)算,,根據(jù)計(jì)算結(jié)果選取了5個敏感度較高的控制參數(shù),使用最優(yōu)拉丁超立方方法建立了響應(yīng)面近似模型,;采用基于多島遺傳算法和序列二次規(guī)劃算法的組合優(yōu)化方法進(jìn)行尋優(yōu)計(jì)算,。結(jié)果表明:優(yōu)化后的渦輪流道中的渦旋強(qiáng)度降低,流場分布更加均勻,,流動損失有所降低,,等熵效率為74.04%,較原始渦輪提升2.16個百分點(diǎn),。

    Abstract:

    In order to seek for the effect factors on turbocharger efficiency, and explore effective methods to improve turbocharger performance, the turbine of a turbocharger was taken as the study object. The improvement of isentropic efficiency, which is a key parameter to evaluate the performance of a turbine, is treated as the main optimization target based on the design of experiment (DoE) method. The characteristic blade curve of turbine, which is a mathematical method to describe the shape of blade and includes 50 parameters, was reasonably selected and adjusted to fit the turbine. According to the original turbocharger, a computational fluid dynamics (CFD) model was established, and it was verified through a turbine hot gas experiment. The calculation values were in good agreement with the experiment values, and the maximum errors were 512% in mass flow rate and 2.18% in isentropic efficiency. 14 parameters describing turbine blade shape were selected out as design variables from the 50 controlling parameters of characteristic blade curves, and then the orthogonal matrix method was carried out on the design space. According to the results of simulation calculation, five parameters of high sensitivity were selected. Combined with CFD simulation, the optimal Latin hypercube design method was employed to acquire the distribution scheme of characteristic sample points and the simulation data within the sample space, through which a response surface approximation model was established accordingly. Based on the response surface approximation model, a kind of combinatorial optimization method combined with multiisland genetic algorithm (MIGA) and sequential quadratic programming (SQP) was employed in the process of optimization simulation calculation. The results of optimization simulation showed that the decreasing of the optimized circumferential bending degree of the turbine blade and the inclination angle of turbine blade at the entrance leaded to the decreasing of vortex intensity in the flow tunnel, therefore flow field distribution was more uniform and the flow losses was reduced. The isentropic efficiency of the turbine was 74.04%, which enhanced by 2.16 percentage points compared with the original turbine. This study can improve the design efficiency of the turbocharger and could be a reference for the design and optimization method of turbocharger turbine blade shape to some extent.

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倪計(jì)民,劉 越,石秀勇,高旭南,李佳琪,魏亞男.基于DoE分析的增壓器渦輪葉形優(yōu)化設(shè)計(jì)方法[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(7):361-367. Ni Jimin, Liu Yue, Shi Xiuyong, Gao Xu’nan, Li Jiaqi, Wei Ya’nan. Optimization Design Method for Turbine Blades of Turbocharger Based on DoE Analysis[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(7):361-367.

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  • 收稿日期:2016-03-23
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  • 在線發(fā)布日期: 2016-07-10
  • 出版日期: 2016-07-10
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