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克氏原螯蝦連續(xù)夾拉式去腸機設(shè)計與試驗
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“十二五”國家科技支撐計劃項目(2012BAD29B04-4)


Design and Experiment of Continuous Clamping and Pulling Intestine Removing Machine for Procambarus clarkii
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    摘要:

    針對目前克氏原螯蝦加工去除蝦腸主要依靠手工,存在勞動強度大,、生產(chǎn)效率低,、產(chǎn)品易污染的問題,,設(shè)計了一種連續(xù)夾拉式克氏原螯蝦去腸機,,將經(jīng)過去頭工序的克氏原螯蝦蝦尾放在蝦尾夾下夾上,,隨著蝦尾夾一起運動,,在夾蓋導(dǎo)軌和彈簧的作用下使蝦尾夾上蓋閉合,,夾住蝦尾運動到去蝦腸裝置時,,去蝦腸組件在鏈條的帶動下運動,,尾扇沿著尾扇導(dǎo)板進入去腸夾嘴中,去腸夾嘴將尾扇先夾緊,,后連同蝦腸一起拉出,。詳細(xì)闡述了克氏原螯蝦去腸機的關(guān)鍵部件設(shè)計,包括去蝦腸機構(gòu),、去蝦腸導(dǎo)軌,、輸送裝置,、蝦尾夾緊自鎖、蝦腸清掃等,,并完成傳動系統(tǒng)的設(shè)計和樣機試制,,設(shè)計的樣機通過調(diào)節(jié)蝦尾夾與去腸夾嘴的相對位置,對不同大小的克氏原螯蝦適應(yīng)性好,。通過樣機試驗測試,,其去腸率達(dá)91.0%,去凈率達(dá)86.5%,,單組機構(gòu)生產(chǎn)效率為1.4個/s,。

    Abstract:

    At present, Procambarus clarkii processing enterprises mainly remove shrimp intestines manually. The problems of large labor intensity, low production efficiency and easy to pollution were existed. A continuous clamping and pulling intestine removing machine for Procambarus clarkii was designed. After the headremoving process, the shrimp tail was put in the clamping device and moved with it at the same time. The upper cover of the shrimp tail was closed with the action of the clip cover guide rail and the spring. When the shrimp tail moved to the intestine removing device, the shrimp sausage component was driven by chains. The tail fan got into the intestine removing clamp mouth along the tail fan guide. The intestine removing clamp mouth first clamped the tail fan, and then pulled it out with the shrimp intestines. The key parts of continuous clamping and pulling intestine removing machine were descripted, including shrimp intestines institutions, shrimp intestines guide rail, conveyer, shrimp tail clamp lock, shrimp intestine cleaning, etc. The transmission system design and prototype test were also accomplished. Though adjusting the relative position of the shrimp tail clamp and intestinal clamp mouth, different sizes of Procambarus clarkii could adapted well. Through the prototype test, the following result could be got as intestine removing rate of 91.0%, net rate of 86.5%, production efficiency of single mechanism of 1.4 shrimp per second.

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王樹才,梅志敏,夏高兵,成芳.克氏原螯蝦連續(xù)夾拉式去腸機設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2016,47(9):128-133. Wang Shucai, Mei Zhimin, Xia Gaobing, Cheng Fang. Design and Experiment of Continuous Clamping and Pulling Intestine Removing Machine for Procambarus clarkii[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(9):128-133.

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  • 收稿日期:2016-01-25
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  • 在線發(fā)布日期: 2016-09-10
  • 出版日期: 2016-09-10
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