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柴油機(jī)噴孔內(nèi)空化過(guò)程與流動(dòng)特性研究
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國(guó)家自然科學(xué)基金項(xiàng)目(51006012)和北京市教育委員會(huì)科學(xué)與技術(shù)發(fā)展項(xiàng)目(KM201610005018、KM201310005033)


Cavitation Process and Flow Characteristics inside Diesel Injector Nozzle
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    摘要:

    為研究柴油機(jī)噴孔內(nèi)燃油空化過(guò)程及其對(duì)流動(dòng)能力的影響,,基于試驗(yàn)和CFD三維仿真,,保持入口壓力不變,通過(guò)改變出口壓力改變空化數(shù),,研究了隨空化數(shù)變化,,噴孔內(nèi)空化過(guò)程及空化流動(dòng)特性。研究結(jié)果表明:隨空化數(shù)降低,,噴孔內(nèi)流動(dòng)經(jīng)歷3個(gè)階段:無(wú)空化階段,、空化發(fā)展階段和空化飽和階段。在不同的空化階段,,隨空化數(shù)降低,,空化過(guò)程和燃油的流通能力不同:無(wú)空化階段,噴孔軸向各截面氣液混合相體積分?jǐn)?shù)不變,,燃油流量增加,,流量系數(shù)不變;空化發(fā)展階段,,空化從噴孔入口端向出口端發(fā)展,,沿流向各截面氣液混合相體積分?jǐn)?shù)均增加,燃油流量增加,,但流量系數(shù)下降,;空化飽和階段,噴孔入口端面的氣液混合相體積分?jǐn)?shù)首先達(dá)到穩(wěn)定,,沿流動(dòng)方向,,其他截面依次達(dá)到穩(wěn)定,燃油流量達(dá)到最大并保持穩(wěn)定,,流量系數(shù)不斷減小,。

    Abstract:

    To study the cavitation occurring in diesel nozzle and its effects on the flow capacity, the process of cavitation and the flow characteristics in diesel injector orifice were analyzed based on optical testing and threedimensional CFD simulation. In the experiment, the visualization of cavitation was recorded by a highspeed camera, the frame rate was set to 6688 frames per second. The highfrequency Kistler pressure transducers were assembled before and after the nozzle to acquire pressure. Ultimately, the data of pictures and pressure were stored by a computer. The 3D CFD diesel cavitation simulations were carried out under conditions of different inlet pressures and back pressures based on the commercial code Fluent. The CFD simulations were validated by the experimental data. The results showed that: when K>2.49, there were no bubbles in the nozzle, which was named nocavitation period; during nocavitation period, both the gasliquid mixed phase volume fraction and the fuel mass flow in each section did not increase and the flow coefficient was constant. When K≤2.49, it is the cavitation developing period when the gasliquid mixed phase volume fraction of the entrance of the nozzle (plane A) started to increase which represented cavitation inception. At the same time, the growth rate of fuel mass flow reduced, and the flow coefficient began to decreased. When K≤1.91, the gasliquid mixed phase volume at plane A became stable, which meant the cavitation saturation period. During the saturation period, the fuel mass flow rised to its maximum and maintained stable while the flow coefficient decreased. It can be seen that the cavitation occurred in diesel injector nozzle had large impact on the flow characteristics. Meanwhile, the cavitation had impact on the fuel mass flow, the flow coefficient and the gasliquid mixing phase volume fraction at different nozzle cross sections.

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仇滔,宋鑫,雷艷,徐慧.柴油機(jī)噴孔內(nèi)空化過(guò)程與流動(dòng)特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(9):359-365. Qiu Tao, Song Xin, Lei Yan, Xu Hui. Cavitation Process and Flow Characteristics inside Diesel Injector Nozzle[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(9):359-365.

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  • 收稿日期:2016-03-02
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  • 在線發(fā)布日期: 2016-09-10
  • 出版日期: 2016-09-10
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