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混合流動(dòng)式磁流變閥結(jié)構(gòu)設(shè)計(jì)與壓降性能分析
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國家自然科學(xué)基金項(xiàng)目(51165005、51475165,、11462004)和江西省自然科學(xué)基金項(xiàng)目(20151BAB206035)


Design and Pressure Drop Analysis of Hybrid Fluid Flow Magnetorheological Valve
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    摘要:

    針對目前磁流變閥結(jié)構(gòu)單一且體積大的不足,,設(shè)計(jì)了一種結(jié)構(gòu)緊湊的混合流動(dòng)式磁流變閥,該磁流變閥阻尼間隙液流通道由單個(gè)軸向圓環(huán)流動(dòng),、單個(gè)徑向圓盤流動(dòng)和單個(gè)中心小孔流動(dòng)串聯(lián)組合而成,。闡述了混合流動(dòng)式磁流變閥結(jié)構(gòu)及工作原理;分析了勵(lì)磁線圈作用下有效阻尼間隙處的磁路分布,,同時(shí)建立了其壓降數(shù)學(xué)模型,。采用有限元法對混合流動(dòng)式磁流變閥電磁場進(jìn)行了建模仿真,對阻尼間隙處的磁場強(qiáng)度和剪切屈服應(yīng)力的分布規(guī)律進(jìn)行了分析,;仿真結(jié)果表明軸向圓環(huán)阻尼間隙厚度為1.0mm,,徑向圓盤阻尼間隙厚度為0.5mm,加載電流為1.2A時(shí)磁流變閥壓降最大,為3 342kPa,。對混合流動(dòng)式磁流變閥壓降性能進(jìn)行了試驗(yàn)測試,,具體分析了加載電流以及徑向圓盤阻尼間隙厚度對磁流變閥壓降的影響,試驗(yàn)結(jié)果表明軸向圓環(huán)阻尼間隙厚度為1.0mm,,徑向圓盤阻尼間隙厚度為0.5mm,,加載電流為1.2A時(shí)磁流變閥壓降最大,為2 650kPa,,試驗(yàn)結(jié)果與仿真結(jié)果變化趨勢基本一致,。

    Abstract:

    Magnetorheological (MR) valve is a kind of smart control mechanism that using magnetorheologcial fluid as the working fluid. A compact hybrid fluid flow MR valve was developed and prototyped, the fluid flow paths of the proposed MR valve were consisted of a single annular flow channel, a single radial flow channel and an orifice flow channel through structural design. In order to investigate the changes of the magnetic flux density and yield stress along the fluid flow paths under the four different radial resistance gaps, the magnetic circuit design and finite element analysis were carried out. The simulation results showed that this design methodology can provide a larger pressure drop of 3342kPa at 0.5mm radial resistance gap and 1.0mm annular resistance gap, which constrained in a volume space of MR valve with an outer diameter of 62mm and overall length of 80mm. Meanwhile, the experimental pressure drop under the four different radial resistance gaps was also carried out on the test rig. The results showed that the pressure drop was increased as the applied current increased, and the pressure drop also increased as the radial resistance gap decreased from 1.5mm to 0.5mm, the maximum pressure drop was approximately 2650kPa at the applied current of 1.2A when the radial resistance gap was 0.5mm, which was well accorded with the simulation results. This proposed MR valve significantly improved its efficiency through compact design and changeable radial resistance gap, which is beneficial to control the MR damper as a bypass control valve for its good pressure regulating capability.

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胡國良,鐘芳,廖明科,龔美慧.混合流動(dòng)式磁流變閥結(jié)構(gòu)設(shè)計(jì)與壓降性能分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(9):389-397. Hu Guoliang, Zhong Fang, Liao Mingke, Gong Meihui. Design and Pressure Drop Analysis of Hybrid Fluid Flow Magnetorheological Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(9):389-397.

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  • 收稿日期:2016-06-09
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  • 在線發(fā)布日期: 2016-09-10
  • 出版日期: 2016-09-10
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