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混流泵非均勻輪緣間隙流場數(shù)值計算
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國家自然科學基金項目 (51409127,、51579118、51679111)、江蘇省重點研發(fā)計劃項目(BE2015119,、BE2015001—4),、江蘇省自然科學基金項目(BK20161472)、江蘇省六大人才高峰項目(HYZB—002),、鎮(zhèn)江市農業(yè)支撐項目(NY2013031),、江蘇高校優(yōu)勢學科建設工程項目和江蘇大學高級專業(yè)人才科研啟動基金項目(13JDG105)


Numerical Calculation of Internal Flow Field in Mixed-flow Pump with Non-uniform Tip Clearance
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    摘要:

    為了研究非均勻輪緣間隙下混流泵葉輪內部流場,基于RNG k—ε模型,,采用SIMPLEC算法對混流泵在0,、0.3、0.5mm偏心距下的內流場進行數(shù)值模擬,,對比分析了有,、無偏心狀態(tài)下混流泵外特性、葉片表面靜壓分布,、周向壓力和湍動能分布以及輪緣間隙流場的流線分布,。研究結果表明,數(shù)值模擬采用的網格類型,、湍流模型能夠較為準確地計算混流泵的內部流動特性,。0.5mm偏心距下混流泵揚程最大下降了9.8%,設計工況點效率下降了4.3%,,高效點向大流量偏移,;偏心對混流泵葉輪進出口壓力分布影響較大,靠近偏心一側的葉片出口輪緣處壓力分布呈現(xiàn)沿徑向梯度分布趨勢且周向壓力分布嚴重不均,;非均勻輪緣間隙嚴重干擾了端壁區(qū)流場,,使輪緣間隙流場的泄漏流、二次流等不穩(wěn)定流動現(xiàn)象明顯增多,,湍動能耗散隨著偏心距增大不斷加劇,,水力損失增大,是造成效率下降的主要因素,。

    Abstract:

    In order to study the impeller internal flow field of the mixed-flow pump with nonuniform tip clearance, the internal flow field in mixedflow pump with two eccentricities which were 0, 0.3mm and 0.5mm was numerically simulated based on the standard RNG k—ε turbulence model and SIMPLE algorithm. Besides, the external characteristic, static pressure distribution on blade surface, tangential pressure, turbulent kinetic energy distribution and streamline distribution near the tip clearance of mixed-flow pump were compared under the conditions with or without eccentricity. The results showed that the type of numerical simulation grid and the turbulence model can accurately predict the internal flow characteristics of the mixed-flow pump. The maximum decrease of head in mixed-flow pump was 9.8%, the efficiency at the design point in mixed-flow pump was dropped by 4.3% and the high efficient point was swung to the large flow rate when eccentricity e was 0.5mm. The pressure distribution of inlet and outlet of mixedflow pump impeller was affected greatly by eccentric, and pressure distribution near the eccentric side of the blade outlet flange showed a trend which was gradient distribution along the radial and circumferential pressure distribution was greatly imbalanced. Non-uniform tip clearance seriously interfered with the end wall region flow, which led to the unsteady flow phenomenon of the leakage flow and the secondary flow in the flow field of the tip clearance was obviously increased, the turbulent kinetic energy dissipation was increased with the increase of eccentricity and hydraulic loss, which was the main factor resulting in a decline in the efficiency of mixed-flow pump. The research results had reference meaning for revealing the internal flow characteristics of impeller in mixed-flow pump with non-uniform tip clearance.

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李偉,季磊磊,施衛(wèi)東,張揚,周嶺.混流泵非均勻輪緣間隙流場數(shù)值計算[J].農業(yè)機械學報,2016,47(10):66-72. Li Wei, Ji Leilei, Shi Weidong, Zhang Yang, Zhou Ling. Numerical Calculation of Internal Flow Field in Mixed-flow Pump with Non-uniform Tip Clearance[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(10):66-72.

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  • 收稿日期:2016-02-14
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  • 在線發(fā)布日期: 2016-10-10
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