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草莓穴盤苗移栽末端執(zhí)行器設(shè)計(jì)與試驗(yàn)
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江蘇省農(nóng)業(yè)科技支撐重點(diǎn)項(xiàng)目(BE2014406)、中國博士后科學(xué)基金項(xiàng)目(2012M521013),、江蘇省農(nóng)業(yè)科技自主創(chuàng)新資金項(xiàng)目(CX16-1044)和江蘇高校優(yōu)勢學(xué)科建設(shè)工程項(xiàng)目(PAPD)


Design and Test of Endeffector for Automatic Transplanting of Strawberry Plug Seedlings
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    摘要:

    穴盤草莓的長苗,、大苗株特點(diǎn)和弓背向外的特殊移栽要求,,使其自動化移栽存在困難,。首先進(jìn)行了草莓苗坨的單指刺入力和拔苗阻力試驗(yàn),,進(jìn)而提出并開展了有約束苗坨的雙指夾拔破壞試驗(yàn),。試驗(yàn)發(fā)現(xiàn)雙針取苗指的苗坨刺入阻力與刺入速度,、深度、含水率相關(guān),,50mm和100mm深度的最大刺入阻力分別可達(dá)21.47N和57.09N,。雙指的夾莖拔苗阻力可達(dá)9.64N, 而當(dāng)取苗針滑移量為20mm和40mm時(shí)約束夾拔力分別可達(dá)10.85N和42.5N,但過大滑移量對精準(zhǔn)可靠移栽極為不利,。根據(jù)草莓穴盤苗的物理特性,、苗坨的力學(xué)特性,設(shè)計(jì)了帶雙爪可同步換向變距的四針式移栽末端執(zhí)行器,。以有效縮減取苗爪寬度和擺動傳動角為雙重目標(biāo)進(jìn)行了多連桿定角斜插式雙指四針取苗爪的非線性規(guī)劃,,得到了優(yōu)化的機(jī)構(gòu)參數(shù)。換向變距裝置通過微型行程開關(guān)與微型電磁吸盤配合,,實(shí)現(xiàn)了雙取苗爪的快速同步換向變距和可靠定位,。驗(yàn)證試驗(yàn)表明,在加速度不大于0.20mm/s2時(shí)取出率和取苗成功率分別在93%和90%以上,,加速度過大則可能造成取苗針滑脫和苗坨下部斷裂,,換向變距裝置有效解決了弓背朝外問題和相鄰兩列同時(shí)移栽的間距調(diào)整問題,栽苗試驗(yàn)中放苗順利且直立度和深度均達(dá)到移栽要求,,且移栽后10d草莓苗完全成活,,該末端執(zhí)行器可滿足草莓穴盤苗的移栽作業(yè)需要。

    Abstract:

    Automatic transplanting of strawberry plug seedlings is difficult since both the plant and root lumps are much bigger and their arches must be kept outward when they are inserted into the soil and root. The inserting forces and extraction forces were tested, then a novel test of constrained extraction and the root lump rupture were designed and carried out. It was found that the inserting forces were related to speed, depth and moisture content, and the maximum inserting forces were 21.47N and 57.09N when the inserting depths were 50mm and 100mm, respectively. The maximum extraction force was 9.64N, while the constrained extraction forces reached 10.85N and 42.5N when the fingers sliding displacements were 20mm and 40mm, respectively, but big sliding displacement was not ideal for transplanting precisely. Based on physical and mechanical characteristics of strawberry plug seedlings got from the above tests, an endeffector for automatic transplanting was developed. The endeffector was composed of two grippers and one arch reversing mechanism. The gripper had two doubleneedle fingers and the inserting angle was fixed, which was helpful to realize large inserting depth in limited mechanism dimensions and avoid bruise and tearing of plants and root lumps, respectively. Taking reducing of gripper width and swing range of connecting rod as dual objectives, optimal mechanism parameters of the gripper were obtained by performing linear programming. The arch reversing mechanism transformed distance between seedlings form picking to placing and changed the arch orientation simultaneously with cooperated limit switches and electromagnets. The experiments showed that the successful rates of extraction and nondamage picking were above 93% and 90%, respectively, when the picking acceleration was no more than 020m/s2. Otherwise,,larger picking acceleration may lead to root lumps broken and fingers slid out. It was found that the arch reversing mechanism was able to transform distance between seedlings and change the arch orientation precisely. Finally, all seedlings were inserted into prepunched holes successfully and depth and upright degree were qualified, and survival rate reached 100% after 10d of transplanting. This novel endeffector was proved to be able to satisfy the need of automatic transplanting of strawberry plug seedlings.

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劉繼展,李茂,李男,李萍萍,趙密珍,岳巍.草莓穴盤苗移栽末端執(zhí)行器設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(11):49-58. Liu Jizhan, Li Mao, Li Nan, Li Pingping, Zhao Mizhen, Yue Wei. Design and Test of Endeffector for Automatic Transplanting of Strawberry Plug Seedlings[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(11):49-58.

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  • 收稿日期:2016-04-15
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  • 在線發(fā)布日期: 2016-11-10
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