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溫室穴盤苗自動(dòng)移栽機(jī)設(shè)計(jì)與試驗(yàn)
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基金項(xiàng)目: 〖HTSS〗〖ZK(〗國(guó)家自然科學(xué)基金項(xiàng)目(51475216)、“十二五”國(guó)家科技支撐計(jì)劃項(xiàng)目(2013BAD08B03),、江蘇省科技支撐計(jì)劃項(xiàng)目(BE2014373),、江蘇省農(nóng)業(yè)科技自主創(chuàng)新資金項(xiàng)目(CX(15)1033-5),、江蘇省現(xiàn)代農(nóng)業(yè)裝備與技術(shù)協(xié)同創(chuàng)新中心項(xiàng)目(NZXT02201402)和江蘇省高校優(yōu)勢(shì)學(xué)科建設(shè)工程項(xiàng)目(蘇財(cái)教(2014)37號(hào))


Design and Test of Automatic Transplanter for Greenhouse Plug Seedlings
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    摘要:

    針對(duì)種苗從高密度穴盤移植到低密度穴盤,,或者從穴盤直接移植到花盆的溫室穴盤苗移栽生產(chǎn)需要,,設(shè)計(jì)了一種輕簡(jiǎn)型自動(dòng)移栽機(jī),。利用成熟的直線模組和無(wú)桿氣缸組合設(shè)計(jì)出自動(dòng)移栽機(jī)械臂,,驅(qū)動(dòng)取苗末端執(zhí)行器往復(fù)于來源盤和目標(biāo)盤進(jìn)行取苗,、移苗、栽苗操作,,采用雙排鏈傳動(dòng)實(shí)現(xiàn)穴盤和花盆輸送,,對(duì)穴盤苗的夾取操作采用氣動(dòng)兩指四針鉗夾式夾缽取苗方法。根據(jù)所設(shè)計(jì)的移栽機(jī)工作要求,,構(gòu)建電氣控制系統(tǒng),。試制樣機(jī),開展試驗(yàn)研究,。采用直線位移傳感器系統(tǒng)檢測(cè)分析機(jī)器取苗移栽移位性能,,結(jié)果顯示對(duì)于128/72孔穴盤苗,移栽效率分別達(dá)到1221株/h和1025株/h,,運(yùn)用單樣本t檢驗(yàn)法分析得到實(shí)測(cè)取苗移位間隔與理論設(shè)定穴孔間隔無(wú)顯著差別,,標(biāo)準(zhǔn)差低于0.5,整機(jī)工作精度準(zhǔn)確,。以當(dāng)?shù)刈孕信嘤姆N苗為移栽對(duì)象,,進(jìn)行溫室穴盤苗移栽生產(chǎn)試驗(yàn),對(duì)比分析自動(dòng)取苗移栽效能,,結(jié)果顯示多種穴盤苗移栽成功率平均達(dá)到90.70%,,苗缽?qiáng)A取破碎率低于5%,自動(dòng)取苗移栽效果較好,。

    Abstract:

    The seedlings in greenhouse at a certain stage are transplanted from high density trays into low density flats for further growth and development. To meet the demands of transplant production in greenhouse, a simpletype automatic transplanter for plug seedlings was designed. The transplanter consisted of a manipulator, an endeffector and two conveyors. The manipulator consisting of a motor, a linear modules and a rodless cylinder, moved the endeffector to the desired working position for extracting, transferring and discharging a seedling. The conveyors were designed to move the plug tray/pot to the endeffectors working space. It was the pallettype doublerow chain transmission units. The endeffector was a pincettetype mechanism using two fingers and four pins for picking up seedlings. When the endeffector extracted seedlings from the tray cells, its two cylinder fingers push out four pickup pins to penetrate into the root soil deeply and then close making the pickup pins hold the soil of the seedlings firmly for lifting. When the endeffector released seedlings at the discharge point, its two cylinder fingers open making the pickup pins loosen the soil of the seedlings and then pulled the pickup pins back for discharging. According to the requirement of automatic transplanting of greenhouse seedlings, the electric control system was configured for the prototype. The step transmission for picking up seedlings was examined with the linear displacement sensor. The test results indicated that the transplanting rate was about 1221 seedlings per hour for the 128cell tray and 1025 seedlings per hour for the 72cell tray, respectively. The statistical analysis of onesample t test showed that there was no significant difference in the step transmissions between the testing value and the theoretical value, and the standard deviation was less than 0.5. The performance tests were further conducted to evaluate the machine efficiency. For the four locally produced vegetable seedlings, the average success ratio in picking up seedlings was up to 90.70%, and the soil damage ratio was less than 5%. The performance of transplanting was satisfactory.

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韓綠化,毛罕平,胡建平,徐靜云,趙崢嶸,馬國(guó)鑫.溫室穴盤苗自動(dòng)移栽機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(11):59-67. Han Lühua, Mao Hanping, Hu Jianping, Xu Jingyun, Zhao Zhengrong, Ma Guoxin. Design and Test of Automatic Transplanter for Greenhouse Plug Seedlings[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(11):59-67.

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  • 收稿日期:2016-04-13
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  • 在線發(fā)布日期: 2016-11-10
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