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正弦指數(shù)曲線型開溝刀片結構參數(shù)優(yōu)化
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北京市科技計劃項目(D151100003715003)


Structure Parameters Optimization of Sine Exponential Curve Type Ditching Blade
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    摘要:

    為獲取正弦指數(shù)曲線型開溝刀片的最佳結構參數(shù),,依據(jù)正弦指數(shù)曲線方程和二次正交旋轉中心組合設計方案,,設計了15種型式的開溝刀片,并進行土槽試驗。以彎折角,、彎曲半徑、切土角為影響因子,,以功率消耗和溝深穩(wěn)定性系數(shù)為響應值,,利用Design-Expert 8.0.6軟件進行回歸分析和響應面分析,探求單因子及交互因子對響應值的影響效應,,并結合非線性優(yōu)化計算方法,,對正弦指數(shù)曲線型開溝刀片的結構參數(shù)進行優(yōu)化計算。結果表明:在土壤堅實度為0.29MPa,、土壤含水率16.2%的條件下,,各因子對功率消耗的影響貢獻由大到小為:彎折角、切土角,、彎曲半徑,;對溝深穩(wěn)定性系數(shù)的影響貢獻由大到小為:切土角、彎折角,、彎曲半徑,。優(yōu)化所得正弦指數(shù)曲線型開溝刀片最佳結構參數(shù):彎折角為86.75°,彎曲半徑為12mm,,切土角為13.8°,,此時功率消耗理論最小值為32.32kW,溝深穩(wěn)定性系數(shù)為95.6%,,驗證試驗表明功率消耗最小值為34.27kW,,溝深穩(wěn)定性系數(shù)為92.82%,,理論值與試驗值誤差小于10%,驗證了回歸模型的正確性,。將優(yōu)化前,、后和現(xiàn)有開溝刀片在2種不同土壤條件下進行對比試驗,結果表明優(yōu)化后刀片的功率消耗比優(yōu)化前分別下降4.28kW和4.23kW,,溝深穩(wěn)定性系數(shù)分別提高7.12個百分點和7.02個百分點,,比現(xiàn)有開溝刀片下降7.68kW和6.91kW,溝深穩(wěn)定性系數(shù)提高14.34個百分點和8.34個百分點,。研究成果為正弦指數(shù)曲線型開溝刀片的優(yōu)化設計提供了理論參考,。

    Abstract:

    In order to obtain the optimum structure parameters of sine exponential curve type trenching blade, according to the equation of sine exponential curve, totally 15 types of furrowing blade were designed and test in soil bin was conducted. A central composite design method of the second order regression orthogonal was carried out with bending angle, bending radius and sliding cutting angle as experiment factors and with power consumption and stability of groove depth as response values. By using Design-Expert 8.0.6 regression analysis method and regression surface method, both single factor and interactive factor on response values were analyzed. Combined with nonlinear optimization calculation method, the structural parameters were calculated optimally. The results obtained under the conditions of soil strength was 0.29MPa, moisture content was 16.2%, in terms of significant degree, the influence factors of power consumption were bending angle, sliding cutting angle and bending radius; the influence factors of stability of groove depth were sliding cutting angle, bending angle and bending radius. The optimum parameter condition of the sine exponential curve type trenching blade after optimizing was 86.75°of bending angle,12mm of bending radius and 13.8°of sliding cutting angle. At this time, power consumption achieved theoretical optimum value of 32.32kW, stability of groove depth was 95.6%. Through verification by an experiment under optimum condition, the experiment value of power consumption was 34.27kW, stability of groove depth was 92.82%, which indicated that the experiment results and predicted results were consistent, and regression models established by the experiment were appropriate. According to comparison of trench experiment before and after parameter optimization under two different soil conditions, power consumption fell by 4.28kW and 4.23kW, respectively; groove depth stability were increased by 7.12 and 7.02 percentage points, respectively. According to comparison of existed trenching blade under two different soil conditions, power consumption fell by 7.68kW and 6.91kW, respectively; groove depth stability were increased by 14.34 and 8.34 percentage points, respectively. Research result of the article provides a theoretical basis for the sine curve type furrowing blade optimization design.

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康建明,李樹君,楊學軍,劉立晶.正弦指數(shù)曲線型開溝刀片結構參數(shù)優(yōu)化[J].農(nóng)業(yè)機械學報,2016,47(11):91-99. Kang Jianming, Li Shujun, Yang Xuejun, Liu Lijing. Structure Parameters Optimization of Sine Exponential Curve Type Ditching Blade[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(11):91-99.

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  • 收稿日期:2016-03-31
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  • 在線發(fā)布日期: 2016-11-10
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