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番茄秸稈與發(fā)酵菌種立式螺旋混合設(shè)備參數(shù)優(yōu)化
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“十二五”國家科技支撐計(jì)劃項(xiàng)目(2014BAD08B04)、國家公益性行業(yè)(農(nóng)業(yè))科研專項(xiàng)(201203095),、國家自然科學(xué)基金項(xiàng)目(51475212)和江蘇省普通高校研究生科研創(chuàng)新計(jì)劃項(xiàng)目(CXLX12-0625)


Parameter Optimization of Vertical Screw Mixing for Tomato Straw and Fermentation Strains
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    摘要:

    針對(duì)番茄秸稈基質(zhì)化造肥處理過程中秸稈碎料與發(fā)酵菌種難以混合問題,提出立式螺旋混合攪拌裝置,。通過對(duì)物料的動(dòng)力學(xué)分析、立式螺旋混合的離散元仿真分析和試驗(yàn)表明,,混合3min以后,,混合變異系數(shù)小于10%,平均功耗小于0.0781kW,,驗(yàn)證了對(duì)秸稈基質(zhì)化處理的可行性,;隨攪拌葉片螺距增加,混合變異系數(shù)得到降低,,功耗呈先增大后減小的趨勢,;隨攪拌葉片轉(zhuǎn)速的增加,混合變異系數(shù)同樣得到降低,,功耗呈大幅度提高的趨勢,;隨填料高度的增加,混合變異系數(shù)和功耗呈增加趨勢,;影響混合變異系數(shù)的主次順序依次為螺距,、轉(zhuǎn)速和填料高度。構(gòu)建了混合變異系數(shù)與結(jié)構(gòu)和工作參數(shù)的數(shù)學(xué)模型,,并進(jìn)行優(yōu)化,,得到當(dāng)填料高度440mm、轉(zhuǎn)速30r/min,、螺距400mm時(shí),,物料混合變異系數(shù)最優(yōu)為4.3%;將離散元仿真功耗與試驗(yàn)值進(jìn)行對(duì)比,,誤差均值為13.5%,,驗(yàn)證了仿真結(jié)果的正確性。

    Abstract:

    Straw debris and fermentation strains are difficult to mix together in the fertilizer manufacturing process of tomato stalks. In order to solve the problem, a vertical screw mixer was put forward and the kinetics analysis of stuffing material was carried out, and the mixing process in the mixer was analyzed numerically by DEM simulation and measurement. The results showed that the variation coefficient of mixing was less than 10% and the average power consumption was less than 0.0781kW after stirring for 3min, confirming the feasibility of the mixer in fertilizer manufacturing process of tomato stalks. The variation coefficient of mixing was decreased with the increase of pitch of blade, but the power consumption achieved the maximum at a medium pitch. With the increase of rotational speed, the variation coefficient of mixing was decreased as well, but the power consumption was increased substantially. With the increase of stuffing material height, variation coefficient of mixing and the power consumption were increased. The rank order for the effect on the variation coefficient of mixing from the most important to the least important was pitch of blade, rotational speed and stuffing material height. A mathematical model of variation coefficient of mixing with mixer geometrical variables and work parameters was built and optimized. The optimum variation coefficient for mixing was 43% when stuffing material height was 440mm, rotational speed was 30r/min and pitch of blade was 400mm. The simulated results were compared with the tested data, showing a 13.5% error between simulation and observation. This suggested that the simulated results were correct and revealed efficient mixing mechanism of the mixer. The study provides a theoretical basis for research and development of efficient and specific equipment in tomato straw and fermentation strains mixing.

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李萍萍,吳碩,張西良,王紀(jì)章,徐云峰.番茄秸稈與發(fā)酵菌種立式螺旋混合設(shè)備參數(shù)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(11):114-120. Li Pingping, Wu Shuo, Zhang Xiliang, Wang Jizhang, Xu Yunfeng. Parameter Optimization of Vertical Screw Mixing for Tomato Straw and Fermentation Strains[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(11):114-120.

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  • 收稿日期:2016-04-15
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  • 在線發(fā)布日期: 2016-11-10
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