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錘片式飼料粉碎機(jī)分離裝置設(shè)計(jì)與試驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(51105189)和內(nèi)蒙古自然科學(xué)基金項(xiàng)目(2014MS0534)


Design and Experiment of Separation Device of Hammer Feed Mill
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    摘要:

    為了研究錘片式飼料粉碎機(jī)分離裝置應(yīng)具有的合理形狀,,通過計(jì)算物料沿外管壁運(yùn)動(dòng)時(shí)摩擦力所做的功,,得到摩擦力做功最小時(shí)外管壁的曲線形狀,并根據(jù)該形狀制作了分離裝置,。利用ANSYS Workbench軟件中的Fluent模塊對(duì)改進(jìn)前后分離裝置內(nèi)物料的運(yùn)動(dòng)規(guī)律進(jìn)行氣-固兩相流模擬,,比較2種分離裝置內(nèi)的玉米顆粒濃度及玉米顆粒速度分布情況,。對(duì)2種分離裝置的物料輸送效果進(jìn)行了實(shí)際粉碎試驗(yàn),利用高速攝像技術(shù)對(duì)比2種分離裝置內(nèi)的玉米顆粒分布情況,;在不同轉(zhuǎn)速和喂料量的情況下比較2種分離裝置對(duì)物料的運(yùn)輸分離效果,。軟件模擬和試驗(yàn)結(jié)果均表明:當(dāng)轉(zhuǎn)速在1500~3500r/min間變化時(shí),新分離裝置比原分離裝置出料量高0.18~0.3kg/s,。當(dāng)轉(zhuǎn)速一定時(shí),,喂料量越接近理論設(shè)計(jì)料量,新分離裝置的出料量越高于原分離裝置,。當(dāng)轉(zhuǎn)速為2500r/min,,喂料量為5kg時(shí),二者出料量相差約0.01kg/s,。

    Abstract:

    This article is about researching the reasonable shape of the hammer feed mills separation device. We got the shape under the situation that the friction did the minimum work by calculating the frictions work when the corn granules moving inside the separation devices tube. The new separation device was made out on the basis of analysis and calculation. On the one hand, we used Fluent simulation to analyze the movement of the materials in the new separation device and the original separation device; on the other hand, we contrasted the actual transport results of the two kinds of separation devices. We got the distribution of the corn granules within the separation devices by adopting the highspeed image technology, and then we obtained the data records of the two kinds of separation devices at different turning velocities and feed quantities. Both the simulation results and the experimental results shows that the new separation device raises the transport efficiency, especially at high speed and big feed quantity. When the speed becomes higher, the transport efficiency of the original separation device gets closer to the new separation device,but the efficiency of the new separation device is still higher,the efficiency gap of the two kinds of separation devices becomes bigger again at the speed of 3500r/min; when the feed quantity becomes bigger and gets closer to the nominal rating, the efficiency gap of the two kinds of separation devices becomes bigger too,because the new separation device not only uses a new reasonable shape,but also becomes smaller than the original one. So the new separation device is effective for energy saving and consumption reducing especially at high speed and big feed quantity. This research will play an important role in energy saving and consumption reducing of feed production. It also provides a theoretical reference for the design of the separation device.

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曹麗英,史興華,汪建新,白羽.錘片式飼料粉碎機(jī)分離裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(11):128-133. Cao Liying, Shi Xinghua, Wang Jianxin, Bai Yu. Design and Experiment of Separation Device of Hammer Feed Mill[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(11):128-133.

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  • 收稿日期:2016-03-15
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  • 在線發(fā)布日期: 2016-11-10
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