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牛糞污螺旋擠壓式固液分離機(jī)優(yōu)化設(shè)計(jì)與試驗(yàn)
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“十二五”國(guó)家科技支撐計(jì)劃項(xiàng)目(2015BAD21B04)


Optimal Design and Experiment of Screw Extrusion Solid-liquid Separator for Cow Manure
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    摘要:

    為優(yōu)化螺旋擠壓式固液分離機(jī)工作參數(shù),研究了牛糞尿TS質(zhì)量分?jǐn)?shù)為10%時(shí),變徑螺旋軸分離段錐度,、分離篩籠柵條間隙、螺旋軸轉(zhuǎn)速,、出料端部壓力對(duì)機(jī)器分離效率,、原料的固體去除率和機(jī)器能耗的影響。經(jīng)參數(shù)優(yōu)化和試驗(yàn)驗(yàn)證,,在螺旋軸分離段錐度2.68°,、分離篩籠柵條間隙1mm、螺旋軸轉(zhuǎn)速60r/min,、出料端部初始?jí)毫?250N時(shí),,分離效率可達(dá)746.18kg/h,固體去除率可達(dá)49.84%,,分離后固體的含水率為61%,,分離效果較好。

    Abstract:

    Solidliquid separating is an effective way to pretreat dairy manure. In order to further reduce the moisture content of separated solid and improve the efficiency of solidliquid separation, a new screw extrusion separator was designed based on the theory of changing diameter screw compression and material characteristics of cow manure. The screw extrusion separator was constituted by feed hopper, feed sleeve, separation sleeve, separation screen, screw axis, discharge device with pressadjusting spring, threephase motor and so on. Both the diameter of axis and the pitch of screw blade were changed in a linear fashion. The design equations of diameter and blade pitch were elaborated. The paper studied the relationship between separation performance and structure of screw axis, structure of separation screen, rotational speed of screw axis, press of discharge end. The separation performance was expressed in two main following aspects: separation efficiency and solid removal rate. An orthogonal experiment was done, which took taper of screw axis, clearance size of separation screen, rotational speed of screw axis and press of discharge end as factors. The experiment results indicated that the optimal condition for the separator was as follows: the taper of screw axis was 2.68°,,the clearance size of separation screen was 1mm, the rotational speed of screw axis was 60r/min, and the press of discharge end was 3250N. Validation test showed that the separation efficiency was 746.18kg/h, the solid removal rate was 49.84% and the moisture content of separated solid was 61%. The results showed that the separator met the expected requirements and achieved running well. Compared with original separator, DN140 screw ertrusion solidliquid separators was more efficient, its solid removal rate was lower and power was higher. It would be an promising approach for pretreatment of cow manure by using the new machine.

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關(guān)正軍,王新志,張旭,王偉東.牛糞污螺旋擠壓式固液分離機(jī)優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(11):192-197. Guan Zhengjun, Wang Xinzhi, Zhang Xu, Wang Weidong. Optimal Design and Experiment of Screw Extrusion Solid-liquid Separator for Cow Manure[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(11):192-197.

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  • 收稿日期:2016-05-27
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  • 在線發(fā)布日期: 2016-11-10
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