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基于力-聲學特性的雞蛋微小裂紋在線檢測方法
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國家自然科學基金青年基金項目(61401215)、江蘇省自然科學基金項目(BK20130696)和中央高?;究蒲袠I(yè)務費專項資金項目(KYZ201427)


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    摘要:

    針對目前國內外禽蛋流水線在線裂紋檢測中微小裂紋檢測的難題,,通過外部壓力增大微小裂紋信息,,并結合聲學方法實現多維度禽蛋微小裂紋的無損檢測,。對20枚不同位置的微小裂紋蛋進行壓碎實驗,,選取壓力范圍為0~6N,,采集無損蛋與微小裂紋蛋的振動音頻信號,,結合功率譜分析,、PCA主成分分析,,選出工業(yè)流水線條件下最適宜增大微小裂紋信息的外部壓力為5N,最佳掃頻范圍為3000~7500Hz,。實驗中,,對320枚雞蛋進行檢測,分別構建基于反向傳播神經網絡(BPNN),、概率神經網絡(PNN)和最小二乘支持向量機(LS-SVM)的雞蛋微小裂紋檢測模型,,其中,基于LS-SVM的雞蛋微小裂紋檢測模型最優(yōu),,測試集中無損蛋與微小裂紋蛋的識別率分別達到98.3%和95%,,且流水線每小時可在線檢測約3600枚雞蛋。

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    In order to solve the online detection problem of micro-cracked eggs, this paper proposed a new nondestructive test method with multi-dimension features. This method combined acoustic feature and pressure feature to detect micro-cracked eggs. The external pressure was used to increase the micro crack. Firstly, the crushing experiments were carried out on 20 microcracked eggs with different cracks, and the characteristic curves of microcracked eggs under loading condition were determined. Associating with the mechanical property of intact eggs, the preliminary pressure range was selected. The selected pressure range was 0~6N. Furthermore, the audio signals of intact eggs and micro-cracked eggs were collected under the selected pressure range, vibrating by the sweep frequency band between 1~8000Hz. Through power spectrum analysis and principal component analysis, the optimal pressure was 5N for increasing micro cracks, and the optimal range of sweep frequency was 3000~7500Hz, respectively. And these parameters were suitable for the condition of industrial production line. In the experiment, 320 eggs were detected, and the detection model based on least squares support vector machine (LS-SVM) was constructed to detect microcracked eggs. This method was compared with the methods of BPNN and PNN. The results showed that the accuracy rates were 98.3% and 95% for intact eggs and micro-cracked eggs, respectively, and the detection time of each egg was 1s, the detection speed was 3600 eggs per hour. The proposed detection method is suitable for the online detection in assembly line.

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羅慧,閆思蒙,盧偉,張澄宇,代德建.基于力-聲學特性的雞蛋微小裂紋在線檢測方法[J].農業(yè)機械學報,2016,47(11):224-230. Luo Hui, Yan Simeng, Lu Wei, Zhang Chengyu, Dai Dejian.[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(11):224-230.

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  • 收稿日期:2016-06-28
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  • 在線發(fā)布日期: 2016-11-10
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