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大型箱涵式泵裝置優(yōu)化設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51376155、51609210),、中國(guó)博士后科學(xué)基金面上項(xiàng)目(2016M591932),、“十二五”農(nóng)村領(lǐng)域科技計(jì)劃項(xiàng)目(2012BAD08B03—2)、江蘇高校優(yōu)勢(shì)學(xué)科建設(shè)工程項(xiàng)目(PAPD)和江蘇省科研創(chuàng)新計(jì)劃項(xiàng)目(KYLX15_1365)


Optimization Design and Experiment of Large Cube-type Pump Device
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    摘要:

    為了研究箱涵式泵裝置進(jìn),、出水流道的水力性能,,采用了基于CFD數(shù)值模擬計(jì)算和模型試驗(yàn)的DOE正交設(shè)計(jì)試驗(yàn)方法。對(duì)進(jìn),、出水流道進(jìn)行三維參數(shù)化建模,,以進(jìn)水流道出口斷面速度均勻度和水力損失為目標(biāo)函數(shù),針對(duì)進(jìn)水喇叭管,、導(dǎo)水錐和出水喇叭管,、出水導(dǎo)流墩控制尺寸進(jìn)行五因素四水平的正交試驗(yàn)設(shè)計(jì)。通過CFD數(shù)值模擬手段,,針對(duì)設(shè)計(jì)流量工況點(diǎn),,分別對(duì)進(jìn)水流道和出水流道各16個(gè)設(shè)計(jì)方案進(jìn)行數(shù)值模擬計(jì)算,,分析不同控制尺寸對(duì)進(jìn)、出水流道水力性能的影響,。最后通過模型試驗(yàn)對(duì)優(yōu)化方案數(shù)值計(jì)算結(jié)果進(jìn)行可靠性驗(yàn)證,。數(shù)值模擬和試驗(yàn)結(jié)果表明,通過DOE正交設(shè)計(jì)方法進(jìn)行進(jìn)水流道優(yōu)化設(shè)計(jì),,可以得到各控制參數(shù)對(duì)進(jìn)水流道水力損失和出口斷面均勻度的主次影響,,進(jìn)水流道最大水力損失達(dá)到8.56cm,最小水力損失為3.91cm,,優(yōu)化方案水力損失為3.65cm,,出口速度均勻度達(dá)到93.07%,較初始方案水力損失降低了1.31cm,,出口速度均勻度提高了1.17個(gè)百分點(diǎn),;出水流道最大水力損失為46.07cm,最優(yōu)組合出水流道水力損失為32.53cm,,較原始方案水力損失減小了7.96cm,。根據(jù)泵裝置全特性曲線可知,該泵裝置出水流道水力損失在設(shè)計(jì)工況下最小,,最高運(yùn)行效率達(dá)到70.04%,,最高運(yùn)行揚(yáng)程為4.0m,在設(shè)計(jì)揚(yáng)程1.36m時(shí),,效率為66.82%,,對(duì)應(yīng)流量為34.31m3/s。模型試驗(yàn)最高運(yùn)行效率達(dá)到71.5%,,在設(shè)計(jì)揚(yáng)程1.36m時(shí),,試驗(yàn)運(yùn)行效率在64%左右,與數(shù)值模擬結(jié)果吻合較好,。

    Abstract:

    In order to better understand the hydraulic performance of cube-type pump system with inlet and outlet conduits, based on CFD numerical simulation and DOE orthogonal experimental design method of a model test, a three dimensional parametric model of the inlet and outlet conduits was constructed with the velocity uniformity of outlet-section for inlet passage and the hydraulic loss as objective function. The five factors and four levels orthogonal test was designed in view of the inlet flare tube, the water-guide cone, the outlet flare tube and the control size of outlet-guide piers. Aiming at the design flow point, totally 16 numerical simulation schemes of the inlet passage and outlet passage were calculated respectively by means of CFD numerical simulation to analyze the effect of different control sizes on the performance of inlet and outlet conduits. The reliability of optimization numerical results was validated through the model test finally. As shown in the numerical simulation and experimental results, the inlet conduit optimization design by means of DOE orthogonal design method, the influence of control parameters on hydraulic loss of an inlet passage and the primary and secondary effects on the uniformity of export section can be got. The largest hydraulic loss was 8.56cm, the smallest hydraulic loss was 3.91cm, the optimized hydraulic loss was 3.65cm, and the uniformity of outlet velocity was 93.07%, the optimization design made the hydraulic loss reduced by 1.31cm and the uniformity of outlet velocity increased by 1.17 percentage points compared with the initial plan. The largest hydraulic loss of outlet conduit was 46.07cm, the hydraulic loss of outlet conduit for the optimal combination scheme was 32.53cm,which was reduced by 7.96cm compared with the original plan. According to the whole characteristic curve of the pump system, it can be learned that the pump hydraulic loss of outlet conduit was minimum under the design condition, the highest efficiency was 70.04%, the highest running head was 4.0m under the design condition with head of 1.36m, the efficiency was 66.82%, and the corresponding flow rate was 34.31m3/s. The highest efficiency of the model test can be up to 71.5% under the design condition with head of 1.36m, the test efficiency was around 64%, which was in good agreement with the numerical simulation results. It illustrated that the better scheme can be designed by using the orthogonal design method, this study also provided reference for the similar optimization design of pump station.

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石麗建,湯方平,劉雪芹,謝榮盛,宋希杰,張文鵬.大型箱涵式泵裝置優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(1):96-103. SHI Lijian, TANG Fangping, LIU Xueqin, XIE Rongsheng, SONG Xijie, ZHANG Wenpeng. Optimization Design and Experiment of Large Cube-type Pump Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(1):96-103.

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  • 收稿日期:2016-09-10
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  • 在線發(fā)布日期: 2017-01-10
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