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斜置式非規(guī)則齒輪行星輪系扎穴機構工作參數(shù)試驗優(yōu)化
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國家自然科學基金項目(51675093)和東北農業(yè)大學青年才俊項目(14QC34)


Experiment and Optimization of Working Parameters for Pricking Hole Mechanism of Oblique Type Non-circular Gears Planetary System
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    摘要:

    為探明深施型液態(tài)施肥機扎穴機構工作參數(shù)對作物損傷率,、穴口寬度以及穴距的影響機理,,設計了一種斜置式非規(guī)則齒輪行星輪系扎穴機構。通過聯(lián)軸器使扎穴機構滿足斜置式扎穴狀態(tài),,使其扎穴軌跡平面與壟面呈一定角度變化,,實現(xiàn)斜入式扎穴。采用二次回歸正交旋轉組合設計進行最佳工作參數(shù)試驗,,以行星架轉速,、前進速度和斜置角度為試驗影響因素,以穴口寬度,、穴距和作物損傷率為優(yōu)化指標,,利用響應曲面方法進行優(yōu)化,運用Design Expert 8.0.10軟件對試驗數(shù)據(jù)進行分析,,得到因素與指標之間的回歸方程及響應曲面圖,。試驗結果表明,當行星架轉速75.0 r/min,、前進速度0.48 m/s,、斜置角度23.3°時,穴口寬度為40.2mm,,穴距為220mm,,作物損傷率為0.33%,此時機構性能最優(yōu),,應用此參數(shù)組合進行斜入式扎穴測試驗證,,驗證了其合理性。

    Abstract:

    Deepfertilization liquid fertilizer applicator with high efficiency, low price, easy operation and environment protection attracts more and more concerns, which can decrease fertilizer volatilization and increase crop yield and quality. Aiming to explore the influence mechanism that working parameters of pricking hole mechanism with crop damage rate,,hole size and hole distance, a new type of non-circular gears planetary system of pricking hole mechanism for oblique type of liquid fertilizer applicator for deepinto type was designed. Through coupling part let pricking hole mechanism meet prick hole condition for oblique type, to make the trajectory of pricking hole mechanism side and ridge side reach the changes of different angles, it was achieved to prick hole for oblique type based on the above conditions. Kinematics model was set up, the influence relationship was obtained between the goals and working parameters. Testbed experiment of working parameters was carried out. The design of quadratic regression rotational quadratic orthogonal experiment was used, with the speed of planet frame, the forward speed and oblique angle as the test factors, the hole mouth width, the hole distance and the rate of crop damage as the test optimization index. The optimization of response surface method was used. Experimental data was analyzed by DesignExpert software so as to establish the regression equation and obtain the diagram of response surface. Test results showed that when the speed of planet frame was 75.0r/min, the forward speed was 0.48m/s and the oblique angle was 23.3°, the hole mouth width was 40.2mm, hole distance was 220 mm and rate of crop damage was 0.33%, the performance of mechanism was optimal under above conditions. The test was verified by applying these parameters to validate its rationality.

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王金武,周文琪,王金峰,張春鳳,江東璇.斜置式非規(guī)則齒輪行星輪系扎穴機構工作參數(shù)試驗優(yōu)化[J].農業(yè)機械學報,2017,48(6):66-70. WANG Jinwu, ZHOU Wenqi, WANG Jinfeng, ZHANG Chunfeng, JIANG Dongxuan. Experiment and Optimization of Working Parameters for Pricking Hole Mechanism of Oblique Type Non-circular Gears Planetary System[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(6):66-70.

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  • 收稿日期:2016-09-06
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  • 在線發(fā)布日期: 2016-09-30
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