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基于層次分析法的大型半自磨機(jī)磨礦性能優(yōu)化
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國(guó)家自然科學(xué)基金項(xiàng)目(51265020)


Optimization of Grinding Performance for Large-type Semi-autogenous Mill Based on Analytic Hierarchy Process
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    摘要:

    為提升大型半自磨機(jī)的磨礦性能,,建立了半自磨機(jī)離散元模型,,將離散元仿真結(jié)果和試驗(yàn)測(cè)試結(jié)果進(jìn)行了對(duì)比,,驗(yàn)證了所建離散元模型的合理性,。在此基礎(chǔ)上,,研究了影響磨礦性能的主要因素及其影響規(guī)律,,應(yīng)用層次分析法構(gòu)造了因素與指標(biāo)之間的層次結(jié)構(gòu)和判斷矩陣,,建立了磨礦性能評(píng)價(jià)指標(biāo)預(yù)測(cè)模型,。應(yīng)用該模型優(yōu)化了某大型半自磨機(jī)的主要磨礦性能影響因素,,與優(yōu)化之前對(duì)比,,比功率和鋼球與礦料總有效碰撞次數(shù)分別提高了10.78%,、15.47%,襯板最大磨損高度降低了10.81%,,綜合磨礦性能提高了17.25%,。

    Abstract:

    In order to improve the grinding performance of large-type semi-autogenous (SAG) mill, the trajectories of steel balls under different filling numbers were obtained through the test of the test bench of mill. Discrete element equivalent model of test bench was built and the trajectories of the steel balls were simulated. Test results and simulation results of equivalent model were compared. The comparisons showed that test results of trajectories of steel balls were consistent with simulation results. The main factors influencing the grinding performance and the influence law were studied. Mathematical model between factors and evaluation indexes was obtained through the quadratic polynomial stepwise regression analysis and analysis of variance. Optimal parameters combination was also obtained. The hierarchy structure and judgment matrix between factors and indexes were created by using the analytic hierarchy process. The prediction model of comprehensive evaluation index of grinding performance was established, by which the main design parameters of large-type SAG mill were optimized. Compared with the index values before optimization, the power per unit mass and total effective collision frequency between steel balls and aggregates were increased by 10.78% and 15.47%, respectively, and the maximum wear height of the lining was decreased by 10.81%. Meanwhile, the comprehensive grinding performance was increased by 17.25%.

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李風(fēng),付開進(jìn),于向軍.基于層次分析法的大型半自磨機(jī)磨礦性能優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(6):392-398. LI Feng, FU Kaijin, YU Xiangjun. Optimization of Grinding Performance for Large-type Semi-autogenous Mill Based on Analytic Hierarchy Process[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(6):392-398.

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  • 收稿日期:2016-09-23
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  • 在線發(fā)布日期: 2016-10-18
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