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浮動式玉米單穗脫粒裝置設(shè)計(jì)與試驗(yàn)
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國家自然科學(xué)基金-河南人才培養(yǎng)聯(lián)合基金項(xiàng)目(U1204514)


Design and Experiment on Floating Corn Single Panicle Threshing Device
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    摘要:

    為實(shí)現(xiàn)玉米脫粒機(jī)脫粒間隙可自動調(diào)節(jié),,減小玉米脫粒過程中的機(jī)械損傷,,設(shè)計(jì)了浮動式玉米單穗脫粒裝置,。該脫粒裝置主要由間隙浮動調(diào)節(jié)裝置,、喂入料斗,、離散輥,、脫粒輥和差速輥等組成,,具有脫粒間隙自動調(diào)節(jié)和玉米果穗喂入自動分離,、逐個排出功能,。選取離散輥轉(zhuǎn)速,、脫粒輥轉(zhuǎn)速和差速輥轉(zhuǎn)速為試驗(yàn)因素,以玉米籽粒的破損率和未脫凈率為試驗(yàn)指標(biāo),,采用二次回歸正交旋轉(zhuǎn)組合的試驗(yàn)方法,,對浮動式玉米單穗脫粒裝置進(jìn)行了參數(shù)優(yōu)化試驗(yàn)。優(yōu)化結(jié)果為:離散輥轉(zhuǎn)速為234r/min,、脫粒輥轉(zhuǎn)速為511r/min,、差速輥轉(zhuǎn)速為91r/min,在最優(yōu)參數(shù)組合下的實(shí)際籽粒破損率為0.25%,、未脫凈率為0.76%,、玉米芯完整度為100%。

    Abstract:

    In order to solve the problem that corn thresher can not automatically adjust the threshing clearance and reduce the mechanical damage in the process of corn threshing, the floating corn single panicle threshing device was designed. The threshing device was mainly composed of clearance adjustment device, feeding hopper, discrete roller, threshing roller, differential roller, etc. The clearance adjustment device could float and automatically adjust threshing clearance. It can adapt to the differences in the diameters of corn ears, which was conducive to reduce broken rate and increase threshing rate. When the water content of grain was below 25% and the speed of discrete roller and threshing roller was not more than 800r/min, the threshing device did not result in the fracture of corn cob. The feeding hopper realized the function of automatic separation of corn ears and discharge one by one. The optimum tilt angle of feeding hopper was 40° and the feeding height of corn ear was 132cm. Three parameters, including discrete roller speed, threshing roller speed and differential roller speed were selected as the input variables, and broken rate and un-threshing rate of corn grain were used as the test indexes. Parameter optimization experiment was completed on the floating corn single panicle threshing device by the method of quadratic regression orthogonal rotary combination. The optimization results showed that the discrete roller speed was 234r/min, the threshing roller speed was 511r/min and the differential roller speed was 91r/min. The actual grain broken rate was 0.25%, the actual un-threshing rate was 0.76% and the integrity rate of corn cob was 100% under the optimal parameter combination.

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李心平,熊師,杜哲,耿令新,姬江濤.浮動式玉米單穗脫粒裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(7):104-111. LI Xinping, XIONG Shi, DU Zhe, GENG Lingxin, JI Jiangtao. Design and Experiment on Floating Corn Single Panicle Threshing Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(7):104-111.

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  • 收稿日期:2017-03-22
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  • 在線發(fā)布日期: 2017-07-10
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