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基于嵌入式系統(tǒng)的異纖清除機設計與試驗
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國家自然科學基金青年科學基金項目 (61501334)


Design and Test of Foreign Fiber Removal Machine Based on Embedded System
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    基于FPGA+DSP的嵌入式系統(tǒng)以其靈活的芯片選型和高功效的計算性能,,適合在環(huán)境惡劣以及對系統(tǒng)在線實時運行有嚴格要求的農(nóng)業(yè)分揀領域中應用,。針對棉紡產(chǎn)線中的異纖清除機設計,,從檢出原理,、系統(tǒng)軟硬件和剔除系統(tǒng)方面討論了基于嵌入式系統(tǒng)的設備設計,。檢出原理方面,,除常見的白光和紫外光檢測外,,在不增加相機的情況下通過增加偏振通道來增強透明地膜檢測。在系統(tǒng)軟件設計方面,,提出了基于三線陣相機亞像素空間分離量測速方案和基于統(tǒng)計學習的閾值檢測,。在系統(tǒng)硬件方面,設計了具有功耗和物料成本優(yōu)勢的嵌入式相機數(shù)據(jù)處理平臺,,并移植優(yōu)化算法以滿足系統(tǒng)實時性需求,。在剔除系統(tǒng)方面,設計了基于目標實時速度的控制方案,。試驗結果表明,,測速方案能正確獲取目標速度,并能在剔除系統(tǒng)測試中適應風速變化,,準確打擊,。設備對棉花帶有明顯差異的異纖及帶有熒光粉的丙綸絲和透明薄膜的檢出率高于80%,,而對接近棉花顏色的淡黃色異纖檢出率稍低于80%。長期試驗結果顯示,,異纖清除機能適應產(chǎn)線變化,,操作簡便,能檢出國內(nèi)現(xiàn)有常見異纖,,性能穩(wěn)定,。

    Abstract:

    The embedded system based on FPGA+DSP was suitable for the agricultural sorting field, due to its flexible chip selection and high power efficiency. The embedded system was designed based on the principle of detection, software and hardware design and rejection system design. In principle of detection, a polarization channel was added to the UV channel to resolve the problem of transparent film detection without increasing camera. In software design, a speed measurement based on spatial correction and a learning algorithm for threshold detection was proposed to improve the adaptation of the equipment. An embedded solution was put forward which had advantages in both material cost and power consumption. After optimization, the DSP embedded board could stably process camera image data in real time. In rejection system, a control scheme was designed based on target real-time speed. The experiment result showed that the speed measurement scheme was verified via roller platform, and cotton speed can be obtained in the production line test. The embedded system could meet the real-time requirement, and the system was stable under varying foreign fiber numbers in long-term test. Concerning the test of rejection system, an impact test was performed by changing the wind speed. Finally, two typical foreign fiber detection tests of the system were implemented. The results showed that the detection rates of foreign fibers and polypropylene filaments as well as transparent films were higher than 80%, while the detection rate of yellowish foreign fibers was slightly lower than 80%. In the comparison test with similar equipment, the present equipment revealed superior detection rate. Long-term test result showed that the present equipment was easy to operate and had stable performance.

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張晨,孫世磊,石文軒,曾霖,鄧德祥.基于嵌入式系統(tǒng)的異纖清除機設計與試驗[J].農(nóng)業(yè)機械學報,2017,48(8):43-52. ZHANG Chen, SUN Shilei, SHI Wenxuan, ZENG Lin, DENG Dexiang. Design and Test of Foreign Fiber Removal Machine Based on Embedded System[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(8):43-52.

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  • 收稿日期:2017-03-02
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  • 在線發(fā)布日期: 2017-08-10
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