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反旋深松聯(lián)合作業(yè)耕整機(jī)設(shè)計(jì)與試驗(yàn)
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公益性行業(yè)(農(nóng)業(yè))科研專(zhuān)項(xiàng)(201503136)和教育部創(chuàng)新團(tuán)隊(duì)發(fā)展計(jì)劃項(xiàng)目(IRT13039)


Design and Experiment of Combined Tillage Implement of Reverse-rotary and Subsoiling
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    摘要:

    針對(duì)現(xiàn)有深松旋耕聯(lián)合作業(yè)機(jī)多為深松部件在前、旋耕部件在后的組合結(jié)構(gòu),,較少考慮各工作部件作業(yè)時(shí)之間的相互影響,本文基于深松部件、旋耕部件作業(yè)之間的交互作用,,設(shè)計(jì)一種用于深耕的反旋深松聯(lián)合作業(yè)耕整機(jī),通過(guò)旋耕、深松、鎮(zhèn)壓多工序?qū)崿F(xiàn)表層土壤細(xì)碎,、秸稈埋覆,深層土壤疏松目的,。整機(jī)以提高作業(yè)質(zhì)量,、減少作業(yè)阻力為設(shè)計(jì)目標(biāo),運(yùn)用離散元仿真與正交試驗(yàn),、有限元仿真結(jié)合進(jìn)行整機(jī)參數(shù)優(yōu)化,。離散元仿真結(jié)果表明:機(jī)具作業(yè)速度vm為1.8km/h、刀軸轉(zhuǎn)速n為350r/min,、旋耕刀類(lèi)型X為IIT195彎刀時(shí),,機(jī)具作業(yè)壅土量為5283個(gè)土壤顆粒,植被覆蓋率為98.37%,,此時(shí)綜合作業(yè)質(zhì)量較優(yōu),;有限元仿真結(jié)果驗(yàn)證了深松鏟設(shè)計(jì)強(qiáng)度滿(mǎn)足作業(yè)要求。以較優(yōu)參數(shù)組合為基礎(chǔ)的田間試驗(yàn)結(jié)果表明:反旋深松聯(lián)合作業(yè)耕整機(jī)旋耕深度,、深松深度、地表平整度,、土壤膨松度分別為182.8mm,、388.4mm、18.3mm,、17.22%,;旋耕深度穩(wěn)定性、深松深度穩(wěn)定性,、植被覆蓋率均在90%以上,,完全滿(mǎn)足深層土壤整地需求;與深松旋耕聯(lián)合整地機(jī)相比,,反旋深松聯(lián)合作業(yè)耕整機(jī)在不影響作業(yè)效果前提下,,提高了耕深穩(wěn)定性、植被覆蓋率,,同時(shí)使?fàn)恳枇档土?6.21%,,作業(yè)穩(wěn)定性、可靠性較好,。

    Abstract:

    Considering most of the present combined machines of rotary and subsoiling usually place subsoiling components in front of rotary components, without the research of interaction between these two working components, based on the interaction between subsoiling and rotary tillage components, a combined tillage implement of reverse-rotary and subsoiling for deep ploughing was designed and developed. The overall implement aimed at deepening the working depth, improving the working quality and reducing tillage resistance, with focus on the interaction research of the process of rotary tillage and subsoiling components. Whole implement parameter was optimized by discrete element method (DEM), orthogonal experiment and finite element analysis (FEM) simulation. As indicated in the results of simulated orthogonal experiment, working quality was the best when operation speed was 1.8km/h, rotary speed was 350r/min, rotary blade type X was IIT195, in which case particle amount of heap soil quantity was 5283, straw coverage was 98.37%;the results of DEM demonstrated that the strength met the working requirements. Field test based on optimal parameters showed that rotary tillage depth was 182.8mm, subsoiling depth was 388.4mm, surface flatness was 18.3mm and soil bulkiness was 17.22% for the combined tillage implement of reverse-rotary and subsoiling;rotary tillage depth stability, subsoiling depth stability and straw coverage were all beyond 90%, which completely met the soil preparation requirement in deep layer. Compared with combined subsoiling and rotary cultivator, this combined tillage implement of reverse-rotary and subsoiling had better consistence of working depths, higher vegetation coverage and the tillage resistance was reduced by 16.21% under qualified working quality, and it had high working stability and reliability. The development of this implement can provide reference for deep layer cultivation and tillage resistance combined cultivator in arid areas of North China.

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鄭侃,何進(jìn),李洪文,趙宏波,胡宏男,劉文政.反旋深松聯(lián)合作業(yè)耕整機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(8):61-71. ZHENG Kan, HE Jin, LI Hongwen, ZHAO Hongbo, HU Hongnan, LIU Wenzheng. Design and Experiment of Combined Tillage Implement of Reverse-rotary and Subsoiling[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(8):61-71.

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  • 收稿日期:2016-11-24
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  • 在線(xiàn)發(fā)布日期: 2017-08-10
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