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懸掛式水田單側(cè)修筑埂機(jī)數(shù)值模擬分析與性能優(yōu)化
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0701105,、2017YFD0300909-04)


Numerical Analysis and Performance Optimization Experiment on Hanging Unilateral Ridger for Paddy Field
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    摘要:

    為提高水田機(jī)械田埂修筑質(zhì)量,,探索各工作參數(shù)對(duì)懸掛式水田單側(cè)修筑埂機(jī)作業(yè)性能的影響,,依據(jù)離散元法建立機(jī)械部件-土壤間作用模型,,運(yùn)用EDEM軟件對(duì)機(jī)具旋耕切削集土和鎮(zhèn)壓筑埂成型階段進(jìn)行仿真分析,,研究機(jī)具作業(yè)質(zhì)量和功耗的動(dòng)態(tài)變化規(guī)律,,分析影響筑埂性能的主要因素,。結(jié)合正交試驗(yàn)設(shè)計(jì)和數(shù)值模擬技術(shù),,以機(jī)具前進(jìn)速度,、旋耕工作轉(zhuǎn)速和旋耕入土深度為試驗(yàn)因素,,田埂堅(jiān)實(shí)度和作業(yè)功耗為試驗(yàn)指標(biāo),采用多目標(biāo)變量?jī)?yōu)化方法建立因素與指標(biāo)間數(shù)學(xué)模型,,運(yùn)用Design-Expert 6.0.10軟件進(jìn)行數(shù)據(jù)處理優(yōu)化,。結(jié)果表明,影響機(jī)具綜合作業(yè)性能的主次因素為機(jī)具前進(jìn)速度,、旋耕入土深度,、旋耕工作轉(zhuǎn)速;當(dāng)機(jī)具前進(jìn)速度,、旋耕工作轉(zhuǎn)速和旋耕入土深度分別為0.3m/s,、470r/min和200mm時(shí),,機(jī)具作業(yè)性能較理想,田埂堅(jiān)實(shí)度和作業(yè)功耗分別為1890.0kPa和30.07kW,,其功耗較優(yōu)化前降低9.93kW,。經(jīng)土槽臺(tái)架試驗(yàn)驗(yàn)證,臺(tái)架試驗(yàn)結(jié)果與仿真優(yōu)化結(jié)果基本一致,,田埂堅(jiān)實(shí)度和作業(yè)功耗相對(duì)誤差分別為4.26%和5.11%,,滿足水田修筑埂農(nóng)藝要求。

    Abstract:

    Paddy field mechanization ridging is constructed by agricultural machinery to meet the production requirements of rice irrigation and ridge technology. It can improve the yield of grain crops and reduce the waste of water resources, which is conducive to the construction of standardized farmland in China. In order to improve the quality of paddy field mechanization ridging and investigate the working parameters of performance of hanging unilateral ridger, the interaction model of machinery and soil was established by using distinct element method. The EDEM software was employed to simulate the processes of rotary tillage collecting soil and compacting ridging. And then the dynamic behaviors of performance and power consumption of ridger were researched under the working conditions. The principal factors which affected the quality of machine operation were analyzed. Orthogonal simulation experiment was carried out with forward speed, rotational speed, tillage depth as experimental factors and ridge density and power consumption as assessment consumption. Based on experimental data, a mathematical model was built by using the Design-Expert 6.0.10 software, and the experimental factors were optimized, the best combination was achieved. By using range analysis method and variance analysis method to determine the importance index, the primary and secondary indexes were as follows: forward speed, tillage depth and rotational speed. And the experiment results showed that forward speed was 0.3m/s, rotational speed was 470r/min, tillage depth was 200mm, and the maximum ridge density was 1890.0kPa, the minimum power consumption was 30.07kW, and the improved power consumption exceeded the original one by 9.93kW. Finally, the bench test was conducted to verify the accuracy of simulation results and optional parameters, which showed that the relative error of ridge density was 4.26% and the relative error of power consumption was 5.11%, indicating that the simulated values were basically coincided with testing values, which proved that the modeling and simulating methods adopted met the content requirement.

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王金武,唐漢,王金峰,黃會(huì)男,林南南,趙藝.懸掛式水田單側(cè)修筑埂機(jī)數(shù)值模擬分析與性能優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(8):72-80. WANG Jinwu, TANG Han, WANG Jinfeng, HUANG Huinan, LIN Nannan, ZHAO Yi. Numerical Analysis and Performance Optimization Experiment on Hanging Unilateral Ridger for Paddy Field[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(8):72-80.

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  • 收稿日期:2016-12-16
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  • 在線發(fā)布日期: 2017-08-10
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