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機(jī)械力催化玉米秸稈醇解合成乙酰丙酸乙酯工藝研究
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFE0112800)和國家自然科學(xué)基金面上項(xiàng)目(31671572)


Production Technology of Ethyl Levulinate from Corn Stover with Mechanical Grinding
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    摘要:

    利用農(nóng)作物秸稈醇解合成乙酰丙酸酯近年來受到廣泛關(guān)注,,但秸稈的難降解結(jié)構(gòu)制約了秸稈的醇解利用,。機(jī)械球磨是一種新興的機(jī)械預(yù)處理方式,,機(jī)械力作用可以有效破壞生物質(zhì)致密結(jié)構(gòu),,提高生物質(zhì)化學(xué)反應(yīng)性能。以玉米秸稈為對象,,首先研究了球磨工藝對乙酰丙酸乙酯及其中間產(chǎn)物和副產(chǎn)物的影響,,考察了催化劑類型、催化劑浸漬球磨,、球磨時間,、球磨介質(zhì)填充率和球料體積比等因素;球磨顯著提高了乙酰丙酸乙酯的產(chǎn)率,。在相同H+濃度的條件下,,催化劑酸性越強(qiáng)催化效果越好;球磨時間對乙酰丙酸乙酯的影響最大,,介質(zhì)填充率和球料體積比對乙酰丙酸乙酯產(chǎn)率的影響不顯著,;以乙酰丙酸乙酯產(chǎn)率為指標(biāo)優(yōu)化出的球磨工藝為:不添加催化劑球磨,球磨時間為60min,、介質(zhì)填充率為35%,、球料體積比為2。在此球磨條件下,,乙酰丙酸乙酯的摩爾產(chǎn)率由20.08%提高到33.34%,,基于纖維素的醇解產(chǎn)物總產(chǎn)率由73.18%提高到83.03%,。

    Abstract:

    Alcoholysis liquefaction synthesis of levulinate esters from crop residues has attracted extensive attentions in recent years. However, the natural dense structures of biomass have become a key obstacle to the efficient use of straw for levulinate production. Ball milling is a new way of mechanical pretreatment which can effectively damage the recalcitrance of biomass and promote the availability in conversion and utilization. Ball milling can increase the production of ethyl levulinate significantly.Sulfuric acid, phosphoric acid, p-toluene sulfonic acid, Al2(SO4)3 have been applied for the conversion of biomass to ethyl levulinate. The results showed that the stronger the acidity of the catalyst was, the better the catalytic effect was under the same H+ concentration. Sulfuric acid was found to be highly active compared with other three catalysts under identical reaction conditions. And the acidity strength in sequence was sulfuric acid, p-toluene sulfonic acid, Al2(SO4)3 and phosphoric acid. The milling time had the most obvious effect on the yield of ethyl levulinate. Elevated miling time can contribute to the enhancement of reaction rate and conversion efficiency. However, the effect of filling rate and volume ratio of the spheroids on the yield of ethyl levulinate was not significant. Furthermore, based on the yield of ethyl levulinate, the optimal ball milling process was as follows: non-catalyst ball milling, 60min of the milling time, 35% of the filling rate, 2 of the volume ratio of spheroids, under this ball-milled condition,the yield of ethyl levulinate was increased from 20.08%(unmilled sample) to 33.34% (milled sample). The research result can provide some references for the production of ethyl levulinate from mechano-catalysis grinding of biomass.

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肖衛(wèi)華,呂雪,侯濤,陳雪禮,趙廣路,劉歡.機(jī)械力催化玉米秸稈醇解合成乙酰丙酸乙酯工藝研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(9):295-302. XIAO Weihua, Lü Xue, HOU Tao, CHEN Xueli, ZHAO Guanglu, LIU Huan. Production Technology of Ethyl Levulinate from Corn Stover with Mechanical Grinding[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(9):295-302.

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  • 收稿日期:2017-06-28
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  • 在線發(fā)布日期: 2017-09-10
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