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轉(zhuǎn)筒與槳葉組合式日糧混合機設(shè)計與試驗優(yōu)化
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國家重點研發(fā)計劃項目(2016YFD0701300)和國家自然科學(xué)基金項目(51405076)


Design and Experimental Optimization of Combined-type Ration Mixer of Drum and Blade
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    摘要:

    根據(jù)我國推廣日糧飼養(yǎng)技術(shù)的需要及日糧混合機自主創(chuàng)新研究少的現(xiàn)狀,設(shè)計了一種由中空正十棱柱狀轉(zhuǎn)筒與其主軸上安裝的槳葉組合而成的日糧混合機,,實現(xiàn)日糧各組分的混合加工,。為探究其混合性能,,利用轉(zhuǎn)筒與槳葉組合式日糧混合試驗裝置,,以混合時間,、填充率,、轉(zhuǎn)筒轉(zhuǎn)速,、槳葉回轉(zhuǎn)半徑為試驗因素,,以混合均勻度,、凈功耗為評價指標(biāo),采用二次回歸正交旋轉(zhuǎn)組合試驗設(shè)計方法進行試驗研究,。運用Design-Expert軟件建立并優(yōu)化分析了試驗因素與評價指標(biāo)之間的回歸數(shù)學(xué)模型,,對優(yōu)化結(jié)果進行了試驗驗證。結(jié)果表明:各試驗因素對混合均勻度的影響由大到小依次為填充率,、轉(zhuǎn)筒轉(zhuǎn)速,、混合時間、槳葉回轉(zhuǎn)半徑,;各試驗因素對凈功耗的影響由大到小依次為混合時間,、轉(zhuǎn)筒轉(zhuǎn)速、填充率,、槳葉回轉(zhuǎn)半徑,;最佳參數(shù)組合方案為混合時間3.5min、填充率66%,、轉(zhuǎn)筒轉(zhuǎn)速29r/min和槳葉回轉(zhuǎn)半徑236mm,,對應(yīng)的混合均勻度為92.98%、凈功耗為32.618kJ,,比優(yōu)化前分別降低了5.04%,、3.31%。

    Abstract:

    The key of utilization of the ration feeding technique in ruminant-breeding industry is the research and application of ration mixers. In view of the practical application and popularization of the ration feeding technique in recent years in China, and in order to promote the development of animal husbandry, combining with the current situation of few self-dependent innovation of ration mixers in China, a combined-type ration mixer of drum and blade was designed. To explore the mixing performance and obtain the optimum parameters of the combined-type ration mixer of drum and blade, the method of quadratic regression orthogonal rotational combination design was adopted to conduct the experiment by the self-developed combined-type ration mixing experimental device of drum and blade. The experimental diet was composed of cornmeal, soybean meal, salt, corn silage and hay. Mixing time, filling rate, rotational speed of drum and gyrating radius of blade were chosen as experimental factors, and mixing uniformity and net power consumption were determined as evaluation indexes. The regression mathematical models between the experimental factor and the evaluation index were established and analyzed by Design-Expert software, then the optimization result was verified by experiment. The results showed that the descending order of effects of various factors on mixing uniformity was filling rate, rotational speed of drum, mixing time and gyrating radius of blade;the descending order of effects of various factors on net power consumption was mixing time, rotational speed of drum, filling rate and gyrating radius of blade;and the mixing uniformity was 92.98% and net power consumption was 32.618kJ under the condition that mixing time was 3.5min, filling rate was 66%, rotational speed of drum was 29r/min and gyrating radius of blade was 236mm. The research results could provide reference for the research and development, optimization design and parameter selection of ration mixers.

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李利橋,王德福,李超,李東紅,江志國,平忠源.轉(zhuǎn)筒與槳葉組合式日糧混合機設(shè)計與試驗優(yōu)化[J].農(nóng)業(yè)機械學(xué)報,2017,48(10):67-75. LI Liqiao, WANG Defu, LI Chao, LI Donghong, IANG Zhiguo, PING Zhongyuan. Design and Experimental Optimization of Combined-type Ration Mixer of Drum and Blade[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(10):67-75.

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  • 收稿日期:2017-05-31
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  • 在線發(fā)布日期: 2017-10-10
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