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打結(jié)器連續(xù)打結(jié)試驗方法與疲勞試驗臺設(shè)計
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國家自然科學基金項目(51375215)、國家重點研發(fā)計劃項目(2016YFD0701700)和江蘇高校優(yōu)勢學科建設(shè)工程項目(蘇政辦發(fā)[2014]37號)


Continuous Knot-tying Test Method of Knotter and Knotter Fatigue Test Bench Design
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    摘要:

    針對國內(nèi)缺乏打結(jié)器連續(xù)打結(jié)的性能測試與疲勞試驗系統(tǒng),,模擬方捆機捆草作業(yè)過程,提出了一種打結(jié)器連續(xù)打結(jié)試驗方法與疲勞試驗臺設(shè)計方案,。通過設(shè)計可模擬草捆回彈特性的拉繩裝置使其在水平面按矩形軌跡拉繩,在繩針送繩動作配合下在垂直面形成矩形繩環(huán),,使受測試的打結(jié)器完成打結(jié),。試驗臺循環(huán)實現(xiàn)拉繩-送繩-打結(jié)動作,同時測試打結(jié)過程中的捆繩張力,、主軸轉(zhuǎn)矩和主軸轉(zhuǎn)角,。按此方案在Solidworks下建立了試驗臺機械系統(tǒng)三維模型,并對關(guān)鍵部件進行選型,。構(gòu)建了試驗臺參數(shù)測量與運動控制系統(tǒng),,基于拉繩-送繩-打結(jié)動作邏輯設(shè)計了試驗臺控制流程,采用LabVIEW圖形化編程語言編寫了測試與控制程序,。打結(jié)器疲勞試驗臺的運行試驗結(jié)果表明,,該試驗臺機械系統(tǒng)與測控系統(tǒng)運行可靠,連續(xù)打結(jié)效率為3個/min,,可為打結(jié)器研發(fā)及短時疲勞壽命考核提供試驗平臺,。

    Abstract:

    In view of lack of continuous knot-tying performance test and fatigue test system of knotter in China, a kind of continuous knot-tying test method of knotter and design scheme of knotter fatigue test bench were proposed to simulate straw-bundling processes of square baler. By designing a rope-pulling device which can simulate springback characteristic of straw bale, the device moved on horizontal plane to pull rope according to rectangle path, and a rectangle rope ring was formed on vertical plane in cooperation with rope-sending motion of rope needle, and the tested knotter finished knot-tying. The test bench realized rope-pulling, rope-sending and knot-tying motion circularly, and tension force of the rope, torque and rotation angle of the main shaft can be measured at the same time. 3D model of mechanical system of the test bench was established under the software of Solidworks according to the proposed scheme, and type selection of its key parts was done. Parameters measurement and motion control system of the test bench was built up, and control flow of the test bench was designed on the basis of the logic among rope-pulling, rope-sending and knot-tying motion. Graphical programming language of LabVIEW was used to program the measurement and control program of the test bench. The running test results of knotter fatigue test bench showed that the mechanical system, measurement and control system of the test bench worked reliably, and continuous knot-tying efficiency of the test bench reached three knots per minute. The test bench may provide a test platform for knotter development and short-term fatigue life evaluation of knotter.

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尹建軍,王新新,高強.打結(jié)器連續(xù)打結(jié)試驗方法與疲勞試驗臺設(shè)計[J].農(nóng)業(yè)機械學報,2017,48(10):84-91. YIN Jianjun, WANG Xinxin, GAO Qiang. Continuous Knot-tying Test Method of Knotter and Knotter Fatigue Test Bench Design[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(10):84-91.

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  • 收稿日期:2017-02-07
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  • 在線發(fā)布日期: 2017-10-10
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