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葉板式飼料混合機(jī)混合機(jī)理分析與參數(shù)優(yōu)化
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701300)和國(guó)家自然科學(xué)基金項(xiàng)目(51405076)


Mechanism Analysis and Parameter Optimization of Blade-type Feed Mixer
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    摘要:

    針對(duì)我國(guó)飼料混合機(jī)的發(fā)展需要及其混合機(jī)理的研究現(xiàn)狀,,對(duì)葉板式飼料混合機(jī)進(jìn)行了機(jī)理分析與參數(shù)優(yōu)化,。通過(guò)理論分析和高速攝像研究,按物料運(yùn)動(dòng)特征將混合室內(nèi)物料分布區(qū)域劃分為蠕動(dòng)區(qū),、滑動(dòng)區(qū),、拋落區(qū),,其中蠕動(dòng)區(qū)以剪切混合為主,,滑動(dòng)區(qū)以較強(qiáng)的剪切混合為主,,拋落區(qū)以較強(qiáng)的剪切混合與擴(kuò)散混合為主,、伴隨較弱的對(duì)流混合,且各個(gè)區(qū)域的位置,、大小,、形狀受結(jié)構(gòu)和運(yùn)行參數(shù)的影響很大。在物料充滿系數(shù)為65%的條件下(通過(guò)預(yù)試驗(yàn)確定),,以影響混合過(guò)程的主要因素——葉板寬度,、轉(zhuǎn)子轉(zhuǎn)速、混合時(shí)間作為試驗(yàn)因素,,以變異系數(shù)作為評(píng)價(jià)指標(biāo),,采用三因素五水平正交旋轉(zhuǎn)組合試驗(yàn)方法進(jìn)行試驗(yàn)。結(jié)果表明:各因素對(duì)變異系數(shù)的影響由大到小依次為轉(zhuǎn)子轉(zhuǎn)速,、混合時(shí)間,、葉板寬度;當(dāng)試驗(yàn)參數(shù)組合為葉板寬度138mm,、混合時(shí)間4.7min,、轉(zhuǎn)子轉(zhuǎn)速32.5r/min時(shí),變異系數(shù)為3.11%,。

    Abstract:

    In order to promote technology progress and innovative development of feed mixers and sustainable development of feed industry in China, carrying out mixing mechanism and innovative research of feed mixers is of great significance. In view of less research of mixing mechanism of feed mixers in China, the mechanism analysis and parameter optimization of the developed blade-type mixer were carried out. Through theoretical analysis and high-speed photograph research, the conclusion could be obtained that the material distribution zone could be divided into peristalsis zone, sliding zone and throwing zone according to the material movement in the blade-type mixer. And peristalsis zone was dominated by shear mixing, sliding zone was dominated by strong shear mixing, throwing zone was dominated by strong shear mixing and diffusion mixing along with weak convective mixing. And the position, size, shape of each zone were highly affected by the structure and operation parameters of the blade-type mixer. Under the condition of loading coefficient of 65%, which was determined by preliminary experiments, blade width, rotation speed and mixing time were used as experimental factors, variation coefficient was chosen as evaluation indicator, then experiments were done based on three factors five levels orthogonal rotation combination experimental method. Results showed that the descending order of effects of various factors on variation coefficient was rotation speed, mixing time and blade width. When blade width was 138mm, mixing time was 4.7min and rotation speed was 32.5r/min, the variation coefficient was 3.11%. The research results of the blade-type feed mixer could provide reference for the optimum design of feed mixers.

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王德福,李超,李利橋,李百秋,王國(guó)富,林熠.葉板式飼料混合機(jī)混合機(jī)理分析與參數(shù)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(12):98-104. WANG Defu, LI Chao, LI Liqiao, LI Baiqiu, WANG Guofu, LIN Yi. Mechanism Analysis and Parameter Optimization of Blade-type Feed Mixer[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(12):98-104.

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  • 收稿日期:2017-03-17
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  • 在線發(fā)布日期: 2017-12-10
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