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高效平面S形軸伸泵裝置優(yōu)化設(shè)計(jì)與模型試驗(yàn)
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“十二五”國家科技支撐計(jì)劃項(xiàng)目(2015BAD20B01)、國家自然科學(xué)基金項(xiàng)目(51279173),、江蘇省水利科技項(xiàng)目(2015080)和江蘇高校優(yōu)勢學(xué)科建設(shè)工程項(xiàng)目(PAPD)


Optimal Design and Model Test of High Performance S-shaped Shaft Extension Pump System
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    摘要:

    平面S形軸伸泵裝置是低揚(yáng)程泵站的重要裝置,,現(xiàn)有的平面S形軸伸泵裝置效率較低,,難以推廣應(yīng)用,。對傳統(tǒng)的S形彎管和流道進(jìn)行優(yōu)化設(shè)計(jì),,提出平面S形軸伸泵裝置方案,,通過CFD數(shù)值模擬計(jì)算,,獲得了全流道內(nèi)部流場,顯示了優(yōu)良的流動(dòng)特性,,進(jìn)水流道出口軸向流速均勻度達(dá)到99.2%以上。泵裝置在高精度水力機(jī)械試驗(yàn)臺進(jìn)行試驗(yàn),其性能在水泵葉片角2°下流量Q=244.21L/s,,揚(yáng)程H=2.003m,,最高裝置效率為78.35%。在葉片角-2°下,,流量Q=232L/s,,揚(yáng)程H=1.05m,效率為68%,,滿足設(shè)計(jì)運(yùn)行工況運(yùn)行要求,;葉片角-2°下最高效率點(diǎn)出現(xiàn)在Q=213.79L/s、揚(yáng)程H=1.74m,,效率為77.1%,。泵裝置最高運(yùn)行揚(yáng)程大于3m,滿足泵站最高揚(yáng)程運(yùn)行要求,。模型泵裝置試驗(yàn)的結(jié)果,,驗(yàn)證了數(shù)值計(jì)算結(jié)果,二者在高效區(qū)一致,。在葉片角度-4°,、-2°、0°和2°,,揚(yáng)程1.7~2.0m時(shí),,模型試驗(yàn)最高泵裝置效率為77.1%~78.35%,達(dá)到實(shí)際工程應(yīng)用的較高要求,。高效平面S形軸伸泵裝置在黃金壩閘站實(shí)際工程應(yīng)用表明,,泵機(jī)組運(yùn)行平穩(wěn),性能良好,。

    Abstract:

    S-shaped shaft extension pump is an important device for low-lift pumping station. The efficiency of the existing S-shaped extension pump system can not satisfy the users, so it is difficult to be applied to the practice. Based on CFD numerical simulation, an optimization of the traditional S-shaped bend was made, a new S-shaped shaft extension pump scheme was proposed. A whole flow passage of the system was obtained. The results displayed excellent flow characteristics of the system and the axial velocity uniformity at outlet section of the suction passage at different flow rates was over 99.2%;the efficiency of the system was higher than 77.1% from the pump performance prediction which was approved by the model test. The model pump test was conducted in a high accuracy test standed for hydraulic machinery to validate the numerical results. Under the blade angle of -4°, -2°, 0° and 2°, the lifting heads were between 1.7m and 2.0m, and the maximum pumping efficiencies reached 77.1%~78.35%, which met the higher requirements for application in practice. The horizontal S-shaped shaft extension pump system was successfully applied to a pumping station of Gold-Dam water diversion project in Yangzhou City. The field test of pumping station showed that the hydraulic performances of the high efficient planar S-shaped shaft extension pump system for the prototype system and the performance results of the model system test were basically coincident. The pump units were running stably, and vibration and noise were small. The high efficient planar S-shaped shaft extension pump system had advantages in simple structure, compact layout, less occupation of land, large working space, convenient installation and maintenance. The operation cost of the pumping station would be low due to the hydraulic losses of the system were significantly reduced, especially for the long-running pumping station which had effects on energy saving and consumption reducing;and it was convenient to be used in small and medium sized pumping station to implement standardized construction.

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劉超,張松,謝傳流,錢軍,謝榮盛.高效平面S形軸伸泵裝置優(yōu)化設(shè)計(jì)與模型試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(12):132-140. LIU Chao, ZHANG Song, XIE Chuanliu, QIAN Jun, XIE Rongsheng. Optimal Design and Model Test of High Performance S-shaped Shaft Extension Pump System[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(12):132-140.

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  • 收稿日期:2017-05-02
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  • 在線發(fā)布日期: 2017-12-10
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