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高效平面S形軸伸泵裝置優(yōu)化設計與模型試驗
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“十二五”國家科技支撐計劃項目(2015BAD20B01),、國家自然科學基金項目(51279173)、江蘇省水利科技項目(2015080)和江蘇高校優(yōu)勢學科建設工程項目(PAPD)


Optimal Design and Model Test of High Performance S-shaped Shaft Extension Pump System
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    摘要:

    平面S形軸伸泵裝置是低揚程泵站的重要裝置,,現(xiàn)有的平面S形軸伸泵裝置效率較低,,難以推廣應用。對傳統(tǒng)的S形彎管和流道進行優(yōu)化設計,,提出平面S形軸伸泵裝置方案,,通過CFD數(shù)值模擬計算,,獲得了全流道內(nèi)部流場,顯示了優(yōu)良的流動特性,,進水流道出口軸向流速均勻度達到99.2%以上,。泵裝置在高精度水力機械試驗臺進行試驗,其性能在水泵葉片角2°下流量Q=244.21L/s,,揚程H=2.003m,,最高裝置效率為78.35%。在葉片角-2°下,,流量Q=232L/s,,揚程H=1.05m,效率為68%,,滿足設計運行工況運行要求;葉片角-2°下最高效率點出現(xiàn)在Q=213.79L/s,、揚程H=1.74m,,效率為77.1%。泵裝置最高運行揚程大于3m,,滿足泵站最高揚程運行要求,。模型泵裝置試驗的結果,驗證了數(shù)值計算結果,,二者在高效區(qū)一致,。在葉片角度-4°、-2°,、0°和2°,,揚程1.7~2.0m時,模型試驗最高泵裝置效率為77.1%~78.35%,,達到實際工程應用的較高要求,。高效平面S形軸伸泵裝置在黃金壩閘站實際工程應用表明,泵機組運行平穩(wěn),,性能良好,。

    Abstract:

    S-shaped shaft extension pump is an important device for low-lift pumping station. The efficiency of the existing S-shaped extension pump system can not satisfy the users, so it is difficult to be applied to the practice. Based on CFD numerical simulation, an optimization of the traditional S-shaped bend was made, a new S-shaped shaft extension pump scheme was proposed. A whole flow passage of the system was obtained. The results displayed excellent flow characteristics of the system and the axial velocity uniformity at outlet section of the suction passage at different flow rates was over 99.2%;the efficiency of the system was higher than 77.1% from the pump performance prediction which was approved by the model test. The model pump test was conducted in a high accuracy test standed for hydraulic machinery to validate the numerical results. Under the blade angle of -4°, -2°, 0° and 2°, the lifting heads were between 1.7m and 2.0m, and the maximum pumping efficiencies reached 77.1%~78.35%, which met the higher requirements for application in practice. The horizontal S-shaped shaft extension pump system was successfully applied to a pumping station of Gold-Dam water diversion project in Yangzhou City. The field test of pumping station showed that the hydraulic performances of the high efficient planar S-shaped shaft extension pump system for the prototype system and the performance results of the model system test were basically coincident. The pump units were running stably, and vibration and noise were small. The high efficient planar S-shaped shaft extension pump system had advantages in simple structure, compact layout, less occupation of land, large working space, convenient installation and maintenance. The operation cost of the pumping station would be low due to the hydraulic losses of the system were significantly reduced, especially for the long-running pumping station which had effects on energy saving and consumption reducing;and it was convenient to be used in small and medium sized pumping station to implement standardized construction.

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劉超,張松,謝傳流,錢軍,謝榮盛.高效平面S形軸伸泵裝置優(yōu)化設計與模型試驗[J].農(nóng)業(yè)機械學報,2017,48(12):132-140. LIU Chao, ZHANG Song, XIE Chuanliu, QIAN Jun, XIE Rongsheng. Optimal Design and Model Test of High Performance S-shaped Shaft Extension Pump System[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(12):132-140.

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  • 收稿日期:2017-05-02
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  • 在線發(fā)布日期: 2017-12-10
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