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高架栽培配套基質(zhì)自動(dòng)移動(dòng)攤鋪機(jī)設(shè)計(jì)與試驗(yàn)
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江蘇省農(nóng)業(yè)科技支撐重點(diǎn)項(xiàng)目(BE2014406)、江蘇省農(nóng)業(yè)科技自主創(chuàng)新資金項(xiàng)目(CX(15)1020),、江蘇高校優(yōu)勢(shì)學(xué)科建設(shè)工程項(xiàng)目(PAPD)和江蘇省2015年度普通高校研究生實(shí)踐創(chuàng)新計(jì)劃項(xiàng)目(SJLX15_0507)


Design and Experiment of Automatic Mobile Substrate Paver for Elevated Cultivation
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    摘要:

    針對(duì)現(xiàn)有高架栽培中的基質(zhì)攤鋪?zhàn)鳂I(yè)僅靠人工完成、勞動(dòng)量極大等現(xiàn)狀,設(shè)計(jì)了集基質(zhì)運(yùn)送,、箱內(nèi)出料、雙側(cè)分料落料和均勻攤填為一體的高架栽培配套基質(zhì)自動(dòng)移動(dòng)攤鋪機(jī),。根據(jù)栽培高架設(shè)施結(jié)構(gòu)參數(shù)和基質(zhì)流動(dòng)特性測(cè)定結(jié)果,提出了基于少量人工操控介入的自動(dòng)作業(yè)式基質(zhì)架間雙側(cè)浮動(dòng)移動(dòng)攤鋪方案,,并設(shè)計(jì)了箱內(nèi)折彎出料機(jī)構(gòu),、雙側(cè)落料與架上攤平機(jī)構(gòu)等關(guān)鍵部件,解決了箱內(nèi)基質(zhì)向上均勻出料及出料-排料協(xié)調(diào)難題,,并實(shí)現(xiàn)了對(duì)高架豎直方向較大尺寸誤差的補(bǔ)償,。完成了參數(shù)定型和樣機(jī)開發(fā),并進(jìn)行了性能試驗(yàn)驗(yàn)證,。試驗(yàn)結(jié)果表明,,該機(jī)實(shí)現(xiàn)了330m2/h的雙側(cè)4槽基質(zhì)精量攤鋪?zhàn)鳂I(yè),能滿足100mm高度誤差的仿形作業(yè),,4個(gè)槽內(nèi)基質(zhì)深度相對(duì)誤差僅分別為7.72%,、6.75%、9.33%和9.66%,,各槽內(nèi)基質(zhì)深度平均誤差僅2.01mm,,達(dá)到較好的4槽基質(zhì)平均和均勻攤鋪效果。該機(jī)為實(shí)現(xiàn)高架栽培的機(jī)械化配套作業(yè)提供了裝備支持,。

    Abstract:

    To replace the high-intensitive manual paving work of substrate for elevated cultivation,,an automatic mobile paver was developed. This paver can realize the integration operation of inter-row substrate transporting, in-bin upward discharging, double-sided blanking and evenly paving. It was found by measurement that inter-row road was too narrow to vehicle driving. And both width of inter-row road and height of elevated cultivation bed had fairly big errors, so profiling paving operation was necessary. It was found from test of substrate flow characteristic that static accumulation angle of the substrate was about 37° and the sliding angle was about 40°, it was easy to cause conical piling in binning operation, arching in in-bin discharging operation and blocking when filling into bed. Therefore, an integrated automatic mobile substrate paver with tiny telecontrolled intervention was developed to fulfill the task of mobile double-sided floating paving operation for elevated cultivation. The in-bin L-type scraper upward discharging unit, double-sided floating blanking unit, bed-edge profiling paving unit and other key components were designed, and parameter optimization of key components, parameter matching and motion coordination of different components were performed. Test results indicated that this prototype can enter the inter-row road and start mobile double-sided paving by remote control, and then perform all coordinated actions automatically. It can guarantee the compensation of 100mm height error and 40mm width error of cultivation bed in double-sided profiling paving, and the working efficiency reached 330m2/h. Relative errors of in-bed substrate depth were 7.72%, 6.75%, 9.33% and 9.66%, respectively, and substrate depth difference among four beds was only 2.01mm, which indicated that equational and stable paving was achieved. This development may provide a good equipment support for mechanized production of elevated cultivation.

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劉繼展,彭海軍,李男,江世界,居錦.高架栽培配套基質(zhì)自動(dòng)移動(dòng)攤鋪機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(1):58-67. LIU Jizhan, PENG Haijun, LI Nan, JIANG Shijie, JU Jin. Design and Experiment of Automatic Mobile Substrate Paver for Elevated Cultivation[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(1):58-67.

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  • 收稿日期:2017-05-15
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  • 在線發(fā)布日期: 2018-01-10
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