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玉米秸稈皮瓤分離碾壓揭皮輥設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51405311)和農(nóng)業(yè)部公益性行業(yè)科研專(zhuān)項(xiàng)(201503134)


Design and Test on Roller-teeth Husking Roller in Rind-pith Separation of Corn Stalks
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    摘要:

    為提高玉米秸稈皮瓤分離效率,達(dá)到皮瓤分類(lèi)利用,以秸稈群為研究對(duì)象,,設(shè)計(jì)輥齒式碾壓揭皮輥,,實(shí)現(xiàn)秸稈皮瓤有效分離,。采用密度理論法(SIMP)設(shè)計(jì)了輥齒式碾壓揭皮輥,,并進(jìn)行了有限元模擬仿真分析,,確定了碾壓揭皮輥半徑為33mm,,齒型刀片齒刃高2mm,、厚度2mm,、刃角30°。為尋找最佳參數(shù)組合,,以皮瓤分離率為試驗(yàn)指標(biāo),,碾壓揭皮輥轉(zhuǎn)速、輥齒間隙,、切段長(zhǎng)度為試驗(yàn)因素,,進(jìn)行二次回歸正交旋轉(zhuǎn)組合設(shè)計(jì)試驗(yàn),。運(yùn)用Design-Expert進(jìn)行試驗(yàn)數(shù)據(jù)處理與分析,建立評(píng)價(jià)指標(biāo)與試驗(yàn)因素之間的數(shù)學(xué)模型,,并對(duì)參數(shù)進(jìn)行優(yōu)化,,確定玉米秸稈皮瓤分離碾壓揭皮輥的最佳參數(shù)組合為:碾壓揭皮輥轉(zhuǎn)速為295r/min,輥齒間隙為5mm,,切段長(zhǎng)度為22mm時(shí),,皮瓤分離率為85%。經(jīng)試驗(yàn)驗(yàn)證,,試驗(yàn)結(jié)果與分析結(jié)果基本一致,。

    Abstract:

    In order to improve the efficiency of rind-pith separation for corn stalks, a kind of roller-teeth husking roller was designed. It firstly achieved elastic-plastic deformation of rind and pith in the feeding and compaction process, meanwhile, the shearing device cut corn stalks into segments to realize rind and pith separation. Based on this principle, a roller-teeth husking roller device was designed by applying the solid isotropic microstructures with penalization (SIMP)method, and a finite element simulation analysis was made on the husking roller, and the following data for the husking roller were obtained as follows: radius of husking roller was 33mm, height of toothed blade was 2mm, toothed blade thickness was 2mm and blade angle was 30°. To find out the optimal parameter combination, a quadratic regression rotation-orthogonal combination design test was made by taking rind and pith separation rate as the test index, and rotating speed of the husking roller, toothed blade clearance, cutting length of stalk segments as test factors. After test data treatment and analysis with the software Design-Expert, a mathematical model on test index and factors was set up. After parameter optimization, the optimal parameter combination for the rind and pith separation husking roller device was obtained: the rotating speed of the roller was 295r/min, roller-teeth clearance was 5mm, length of stalk segments was 22mm, and the separation rate was 85%. The test proved that the results could basically meet the working requirements, which were in line with the analysis results. Conclusions can be drawn that the roller-teeth husking roller had good adaptability. Reference for the design of the roller-teeth husking roller can be provided.

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任德志,白雪衛(wèi),劉德軍,宮元娟,高智惠.玉米秸稈皮瓤分離碾壓揭皮輥設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(1):93-99. REN Dezhi, BAI Xuewei, LIU Dejun, GONG Yuanjuan, GAO Zhihui. Design and Test on Roller-teeth Husking Roller in Rind-pith Separation of Corn Stalks[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(1):93-99.

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  • 收稿日期:2017-08-15
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  • 在線(xiàn)發(fā)布日期: 2018-01-10
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