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JP75卷盤式噴灌機水渦輪水力性能分析與結(jié)構(gòu)改進設(shè)計
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國家重點研發(fā)計劃項目(2016YFC0400109、2017YFD0201502)和河北省重點研發(fā)計劃項目(17227207D-03)


Hydraulic Performance Analysis and Optimization for Water Turbine of JP75 Hose Reel Irrigation Machine
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    摘要:

    為了揭示JP75卷盤式噴灌機切擊式水渦輪的水力性能及內(nèi)部流動特征,,采用電渦流制動器阻力代替噴灌機負載,,進行水渦輪水力性能試驗,并基于SST k-ω模型對水渦輪內(nèi)部流動進行數(shù)值模擬。在此基礎(chǔ)上,,通過模擬正交試驗對影響水渦輪水力性能的主要因素進行分析,。研究結(jié)果表明,水渦輪進出口水頭差及輸出功率隨流量增加近似呈拋物線型增加,,不同工況下水渦輪效率均低于35%,;水渦輪噴嘴出口處存在回流區(qū),回流區(qū)的低速流動降低了噴嘴射流速度,,造成水渦輪驅(qū)動力矩下降,;葉輪內(nèi)存在一個主過流葉片通道,噴嘴出流在葉輪內(nèi)主要由主過流通道流經(jīng)葉輪,,主過流通道內(nèi)葉片工作面壓力高于其他區(qū)域,;葉片出口側(cè)環(huán)形流道內(nèi)流速相對較高,對葉輪內(nèi)非主過流通道流動起阻滯作用,,導致葉輪區(qū)形成回流漩渦,;噴嘴出口直徑和葉片側(cè)端間隙大小對水渦輪水力性能有顯著影響,模擬正交試驗獲得了噴嘴出口直徑24mm,、葉片側(cè)向切削點與葉輪旋轉(zhuǎn)軸徑向距離52.7mm,、葉片側(cè)端間隙6.8mm的水渦輪改進方案;與原型水渦輪相比,,不同工況下,,改進方案水渦輪的進出口水頭差降低了20%~30%,輸出功率提高了10%~15%,,效率提高了12~17個百分點,,最高可達52.21%。

    Abstract:

    To explore the hydraulic performance of the impact water turbine of JP75 hose reel irrigation machine, experimental investigations were conducted by replacing the load of the machine with the baking torque of an eddy-current brake. The internal flow characteristics of the turbine were also investigated numerically based on the SST k-ω turbulence model. On this basis, orthogonal numerical experiments were made to determine the main factors affecting the hydraulic performance of the turbine. The results showed that the power and head loss of the turbine were increased as a parabola with the increase of the flow rates, but the maximum efficiency of the turbine under different conditions was less than 35%. A recirculation zone was found downstream of the inlet nozzle exit, which reduced jet velocity of the nozzle, resulting in the reduction of torque produced by the turbine. The flows out of the nozzle passed the impeller mainly through a mainstream impeller passage, and the pressure on the pressure side of the blade in the mainstream passage was higher than pressure in other areas of the impeller. The flow velocity in the annular channel downstream the trailing edge of the blades was relatively high, which blocked the flow inside the impeller and resulted in the recirculation in the impeller passages. The diameter of nozzle orifice and the blade tip clearance had significant influence on the hydraulic performance of the water turbine. An improved water turbine, with a novel nozzle and appropriate blade cutting and axial impeller-casing clearance was obtained based on the numerical orthogonal tests. The best efficiency of 52.21% was achieved for the modified model optimized by numerical orthogonal experiments. Compared with the original model, the modified model showed a significant overall reduction in head loss (20%~30%), an improvement in output power (10%~15%) and an efficiency increment of 12~17 percentage points under different operating conditions.

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黎耀軍,張振洲,嚴海軍,顧濤. JP75卷盤式噴灌機水渦輪水力性能分析與結(jié)構(gòu)改進設(shè)計[J].農(nóng)業(yè)機械學報,2018,49(1):100-107. LI Yaojun, ZHANG Zhenzhou, YAN Haijun, GU Tao. Hydraulic Performance Analysis and Optimization for Water Turbine of JP75 Hose Reel Irrigation Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(1):100-107.

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  • 收稿日期:2017-07-14
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  • 在線發(fā)布日期: 2018-01-10
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