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基于機(jī)器視覺定位的家禽屠宰凈膛系統(tǒng)設(shè)計(jì)與試驗(yàn)
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“十二五”國家科技支撐計(jì)劃項(xiàng)目(2015BAD19B06)


Design and Experiment of Poultry Eviscerator System Based on Machine Vision Positioning
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    針對國內(nèi)家禽屠宰凈膛作業(yè)中存在的勞動強(qiáng)度大,、工作效率低,、作業(yè)環(huán)境差等問題,,設(shè)計(jì)了一種基于機(jī)器視覺定位的家禽屠宰凈膛機(jī)械手系統(tǒng),。系統(tǒng)由家禽胴體懸掛輸送裝置,、雙直角坐標(biāo)式機(jī)械手本體,、機(jī)器視覺系統(tǒng)和PLC控制系統(tǒng)組成,。通過視覺系統(tǒng)在線采集家禽胴體和膛口圖像,,采用中值濾波和灰度增強(qiáng)對胴體圖像進(jìn)行預(yù)處理,,然后用全固定閾值法進(jìn)行圖像的二值化,設(shè)定面積閾值后通過閉運(yùn)算以及孔洞填充得到分割掉家禽翅膀和腿部的二值圖像,,計(jì)算二值圖像輪廓,,獲取質(zhì)心坐標(biāo);采用最大內(nèi)接圓法對家禽膛口進(jìn)行定位,,得到膛口中心坐標(biāo),;坐標(biāo)變換后將數(shù)據(jù)傳輸?shù)絇LC控制器中,指導(dǎo)機(jī)械手完成凈膛工作,。試驗(yàn)結(jié)果表明,,該系統(tǒng)對家禽外形輪廓質(zhì)心坐標(biāo)、膛口中心坐標(biāo)的重復(fù)定位精度分別達(dá)到±1.6、±1.52像素,,凈膛機(jī)械手能夠準(zhǔn)確抓取內(nèi)臟,,內(nèi)臟平均殘留率為7.63%,內(nèi)臟平均破損率為23%,。

    Abstract:

    Aiming at the problems of labor intensity, low efficiency and poor working environment, a system of poultry slaughtering robot based on machine vision was designed. The system consisted of four parts, which included a rectangular coordinate manipulator body, poultry carcass suspension conveyor, PLC control system and machine vision system. Collecting poultry carcass and poultry muzzle images online through the visual system, the carcass image was pretreated by median filter and grayscale enhancement, and then the image was binarized by using the total fixed threshold, after setting the area threshold and obtaining the binary image which cut off the poultry wings and legs through the closed operation and hole filling. Finally, the binary image contour was calculated, the center of mass coordinates was got. In order to obtain the coordinates of center of muzzle, the poultry muzzle was positioned by the maximum internal circle method. The center of the maximum internal circle was the center of muzzle. Combining the coordinates of the center of mass with the coordinates of the center of muzzle, and then converting the coordinates information to digital information, the data of digital information would be transmitted to the PLC controller, to guide the manipulator to complete the work of the evisceration. The results of the experiment showed that the accuracy of the coordinates of poultry profile contour centroid and muzzle center was ±1.6 pixel and ±1.52 pixel. The eviscerating manipulator can accurately grasp the internal organs, the residual viscus in the body was 7.63%, and the breaking rate was 23%.

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王樹才,陶凱,李航.基于機(jī)器視覺定位的家禽屠宰凈膛系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(1):335-343. WANG Shucai, TAO Kai, LI Hang. Design and Experiment of Poultry Eviscerator System Based on Machine Vision Positioning[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(1):335-343.

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  • 收稿日期:2017-09-02
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  • 在線發(fā)布日期: 2018-01-10
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