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雞蛋自動上料裝置機構(gòu)分析與試驗
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公益性行業(yè)(農(nóng)業(yè))科研專項(201303084)


Mechanism Analysis and Experiment for Automatic Egg Feeding Device
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    摘要:

    為了優(yōu)化雞蛋加工生產(chǎn)線吸盤自動上料裝置的結(jié)構(gòu)參數(shù),,并確定樣機安裝中關(guān)鍵零部件同步位置,對該裝置的核心部分——吸盤擺臂組合機構(gòu)進行了結(jié)構(gòu)分析和運動仿真,。結(jié)果表明:由曲柄搖桿,、齒輪和同步帶串聯(lián)組合的吸盤擺臂組合機構(gòu)自由度為1,、曲柄整周轉(zhuǎn)動,、搖桿往復(fù)擺動60°,、擺臂往復(fù)擺動180°,;同步帶角度補償可以保證在擺臂180°擺動中,,吸盤組件始終處于水平狀態(tài),,保證雞蛋水平搬運,;擺臂末端運動參數(shù)(位移、速度,、加速度)變化曲線顯示,,當(dāng)搖桿擺動到2個極位146°和206°附近時,擺臂存在一段水平速度為零的垂直上下運動,,分別對應(yīng)曲柄84°~108°和252°~312°,,以確保吸蛋和放蛋時吸盤垂直運動;為了保證該裝置同步協(xié)調(diào)運動,,樣機安裝時必須使曲柄在96°時,,搖桿處在146°、擺臂處在174°位置,。樣機試驗表明:理論分析和仿真結(jié)果與樣機實測值一致性較好,。

    Abstract:

    In order to optimize the structural parameters of automatic suction cup feeding device in egg processing line, as well as to fix the sync location of the key parts in prototype installation, a structural analysis and movement simulation was made for the core part of this device,i.e., combined suction cup swing arm mechanism. Results indicated as follows: the DOF (degree of freedom) of suction cup swing arm combination which were made up of crank, gears and timing belts in series was 1. The crank was in full rotation, rocker was reciprocating and swinging at 60°, swing arm was reciprocating and swinging at 180°;the synchronization had the angular compensation in order that suction cup parts would always be in the horizontal state when the swing arm was swinging at 180° so as to guarantee horizontal handling and transport of eggs. The curve change of swing arm end displacement, velocity as well as acceleration indicated that when the rocker swung to the accessories where the extreme position angles were 146° and 206°, swing arm had a vertical up-and-down motion whose horizontal speed was 0, respectively corresponding to crank 84°~108° and 252°~312°, in order to ensure vertical movement of suction cup in process of sucking and putting down the eggs. In order to ensure the synchronous and coordinated motion of this device, when carrying out the prototype installation, the crank must be at 96°, the rocker arm should be at 146°, and the swing arm should be at 174°. The prototype testing indicated that the theoretical analysis and simulation results were in good accordance with the measured value.

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王樹才,陳子琦,孫振坤,馬美湖.雞蛋自動上料裝置機構(gòu)分析與試驗[J].農(nóng)業(yè)機械學(xué)報,2018,49(1):352-357. WANG Shucai, CHEN Ziqi, SUN Zhenkun, MA Meihu. Mechanism Analysis and Experiment for Automatic Egg Feeding Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(1):352-357.

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  • 收稿日期:2017-03-17
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  • 在線發(fā)布日期: 2018-01-10
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